1、 A-A-54625 65 9999974 0064977 O _ I INCH-POUND 1 A-A-54 62 5 15 April 1992 COMMERCIAL ITEM DESCRIPTION CUTTER, ORTHOPEDIC CAST, Stryker, 110 Volt, AC-DC The General Services Administration has authorized the use of this Commercial Item Description as a replacement for Military Specification MIL-C-36
2、625 which is cancelled. This Commercial Item Description covers an electric motor driven saw, with high speed oscillating drive, suitable for cutting surgical plaster casts. Salient characteristics: Stvle, desian, and dimensions. Shall be an electric motor driven cast cutter, suitable for cutting ca
3、st on the human body without damage or injury to patient. Cast cutter shall be a non-rotating, high frequency, oscillating circular saw complete with plug adapter, wrench, one 2 inch and one 2-1/2 inch diameter circular blades. Style, design and dimensions shall be in accordance with the latest revi
4、sion of DPSC Drawing 24160. Motor and switch. Motor shall operate on either 110 volt direct current or 110 volt, single phase, 60 cycles per second, alternating current. Motor shall be fan cooled, permanently lubricated, universal type, rated at 0.1 horsepower at 10,000 revolutions per minute (RPM)
5、continuous. Brush holders shall be protected by plastic plugs threaded into and flush with cast cutter housing. Shall have “offt1 and i10n81 switch mounted in housing. Motor and switch shall comply with the requirements of UL Standard 544 for continuous rated universal motors for electric tools. AMS
6、C N/A FSC 6515 DISTRIBUTION STATEMENT A. Approved for public release: distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- A-A-54b25 b5 m 9999974 00b4978 2 m A-A-54 6 2 5 Power cable and Dluq. Cast cutter shall be furnished wit
7、h a 3-wire, electrical power cord, 9 feet minimum length, and a 3-prong plug in accordance with ANSI Standard C72.11. The power cable shall be provided with either a spring type or an integrally molded component to assure strain relief of power cable at the housing end. Blade arbor. The centerline o
8、f the blade arbor shall be offset 12 1/8 inch from the centerline of the motor shaft, as shown on drawing, to provide blade in a safe and convenient position for cast cutter operation. The arbor shall be supported in bearing sleeves on each side of mechanism (open link) that transmits rotating motio
9、n into oscillatory motion. Blade arbor shall be designed to provide a proper and secure fit for the blades specified in this specification under llBladesvl. - Center of balance. With supply cable supported or detached, the center of balance of the cast cutter shall be 6-5/16 & 1/2 inches from the fr
10、ont side of the mounted 2-1/2 inch diameter blade (measured parallel to the longitudinal axis of the housing). Drive mechanism. The rotary power of the motor shall be transmitted into an oscillatory action, at the blade end, by means of a cam and open link mechanism. The cam shall be equipped with a
11、 roller bearing. The open link mechanism shall be mechanically fastened to the offset blade arbor to suitably transmit the required oscillation rate. Gear transmission design shall not be acceptable. Houcinq. compact, rigid and thoroughly protected corrosion-resistant housing. Housing shall provide
12、intake and outlet ports for oscillating mechanism. The housing, except for the ventilating openings, shall totally enclose all stationary and rotating electrical parts. All external fastening devices shall be recessed into the housing. Contours of mating housing parts shall match, with no sharp corn
13、ers or edges. Housing components shall be accurately fitted with adequate oil seals and gaskets to prevent oil leakage. The working mechanicm shall be enclosed by a Blades. Each cast cutter shall be furnished with one 2 inch and one 2-1/2 inch diameter circular blade. (See Note 2). Cast cutter weigh
14、t, The cast cutter, including power cable, 3-prong plug and 2-1/2 inch diameter blade, shall not exceed 4-1/2 pounds (less carrying case, wrench and remaining blades). 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- A-A-54625 65 W 9999974 . - O064
15、979 4 W c A-A-54 6 2 5 Fastenins devices. All screws, pins, bolts and similar parts shall be installed with means of preventing loss of tightness. Wrench. as shown on the drawing, for attaching blades to arbor. Wrench shall be fabricated from corrosion-resistant metal. Each cast cutter shall be furn
16、ished with a wrench, Cast cutter Derformance. With input voltage set at 115 volts, the unit shall be capable of meeting the following performance characteristics: Characteristic Requirement No load oscillation (strokes per minute (Free running) 17,000 miraianum Full load oscillations per minute No l
17、oad current (Free running). . 1.2 amperes maximum under full load curreyt of 1.“2 amperes. . 13,000 minimum Temperature rise of motor housing 40 Degrees during 5 minute operating period, Fahrenheit under full load current of 1.2 amperes maximum over (when operated from a cold start) ambient temperat
18、ure Operation on duty cycle . 100 hours breakdown or failure, under full minimum load current of 1.2 amperes NOTE: This test may be waived upon request by the contractor, when the contractor has previously furnished items in accordance with the requirements of this specification and performed this t
19、est, and there has been no major design change of motor and drive mechanism. Cast cutter compatibility. cleaner specifically designed to collect and dispose of plaster dust during cutting or trimming orthopedic procedures by means of accepting the male connecting piece located on the distal end of t
20、he vacuum cleaner hose, as well as the electric power plug. Shall be compatible with vacuum 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-54625 b5 = 9999974 00b49O O I A-A- 5 4 6 2 5 - Instructions for use. Each cast cutters shall have instru
21、ctions for use and a list of replacement parts for the entire unit. Identification markina and labelins. Cast cutter shall be legibly marked with the contractors name or trademark. Foreign manufactured cast cutters shall bear the name of the country of origin. Workmanship. The cast cutters shall be
22、free from defects which detract from its appearance or impair its serviceability. - Unit. Each (EA). One cutter consisting of one wrench, two blades, and carrying case, as specified, constitutes one unit. QUALITY ASSURANCE PROVISIONS. Responsibility for inspection. Unless otherwise specified in the
23、contract or purchase order, the contractor is responsible for the performance of all inspection requirements as specified herein. Except otherwise specified in the contract or purchase order, the contractor may use his own or any facilities suitable for the performance of the inspection requirements
24、 specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. Records. Records of examinations
25、 and tests performed by or for the. contractor shall be maintained by the contractor and made available to the Government upon request, at any time, or from time to time, during the performance of the contract and for a period of three years after delivery of the supplies to which such records relat
26、e. - Inspection. Inspection, as used herein, is defined as both examination (such as visual or auditory investigation without the use of special laboratory appliances or procedures) and testing (determination by technical means of physical and chemical properties) of the item. Sampling for examinati
27、on. Sampling for exainination shall be conducted in accordance with MIL-STD-105, and as specified herein. Unit of product for examination purposes shall be one cast cutter. Sampling shall be Inspection level II: with an acceptable quality level (AQL) of 1.0. 4 Provided by IHSNot for ResaleNo reprodu
28、ction or networking permitted without license from IHS-,-,-A-A-54625 65 = 9997974 0064983 2 A-A-54625 Examination. Examination shall be conducted to determine compliance with specification requirements. Samglinq for tests. Sampling in accordance with MIL-STD-105 and product for test purposes shall b
29、e shall be Inspection level S-3 with test. for tests shall be conducted as specified herein. Unit of one cast cutter. Sampling an AQL of O for performance Tests. Tests shall be conducted to determine compliance with specification requirements. Where feasible, the same sample shall be used for the de
30、termination of two or more text characteristics. Motor test. Each sample cast cutter motor shall be tested to determine compliance with UL Standard 544 requirements for continuous rated universal motors for electric tools: Continuity of grounding connectors. Dielectric strength. Current input. Curre
31、nt leakage. Performance test. Sample cast cutters shall be tested for a least the following requirements: Amperes at no load on 115 volts, 60 cycles, alternating current. Spindle speed, oscillations per minute at no load. Contractor Certification. The contractor shall certify and maintain substantia
32、ting evidence that the product offered meets the salient characteristics of this Commercial Item Descriptian, and that the product conforms to the producers own drawings, specifications, standards, and quality assurance practices. The government reserves the right to require proof of such conformanc
33、e prior to first delivery and thereafter as may be otherwise provided for under the provisions of the contract. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-54625 .- _i _ A-A-54b25 b5 = 9999974 0064982 4 Metric products. Products manufacture
34、d to metric dimensions will ba considered on an equal basis with those manufactured using inch-pound units, providing they fall within the tolerance specified using conversion tables contained in the latest revision of Federal Standard No. 376, and all other requirements of this document are met. If
35、 a product is manufactured to metric dimensions and those dimensions exceed the tolerances specified in the inch/pound units, a request should be made to the contracting officer to determine if the product is acceptable. The contracting officer has the option of accepting or rejecting the product. R
36、equlatory requirements. Federal Food, Druq, and Cosmetic Act. If the product covered by this document has been determined by the U.S. Food and Drug Administration to be under its jurisdiction , the offeror/contractor shall comply, and be responsible for compliance by its subcontractors/suppliers, wi
37、th the requirements of the Federal Food, Drug, and Cosmetic Act, as amended, and regulations promulgated thereunder. In addition, the offeror/contractor shall comply, and be responsible for compliance by its subcontractors/suppliers, with the requirements of all other applicable Federal, State, and
38、local statutes, ordinances, and regulations. Recovered material. The offeror/contractor is encouraged to use recovered material in accordance with Federal Acquisition Regulation Subpart 23.4 to the maximum extent practical. - Preservation, packauinq, D ackinq, labelinq, and markina. Unless otherwise
39、 specified, preservation, packaging, and packing shall be to a degree of protection to preclude damage to containers and/or contents thereof under normal shipping conditions, handling, etc., involving shipment from the supply source to the receiving activity, plus reshipment from receiving activity,
40、 and shall conform to applicable carriers rules and regulations. Intermediate and exterior package quantities and labeling and marking shall be as specified In the contract andlor order. c 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I A-A-54b25
41、 65 W 7777774 0064783 b W I A-A-54 6 2 5 Ordering data (Intermediate/exterior package quantities and labeling and marking must be specified in the contract and/or order). NOTE 1: The following National Stock Numbers are covered by this document : “ 6515-00-323-4510 6515-01-206-6028 ITEM IDENTIFICATI
42、ON CUTTER ORTHOPEDIC CAST, 110 VOLT, AC-DC. CUTTER ORTHOPEDIC CAST, 110 VOLT, AC-DC. NOTE 2: The blades shall be in accordance with applicable specifications. For 2 inch blade, NSN 6515-00-323-4515 and the 2-1/2 inch blade, NSN 6515-00-323-4520. MILITARY INTERESTS: PREPARING ACTIVITY: Custodians: DoD-MB Army-MD Navy-MS Air Force-O3 CIVIL AGENCY COORDINATING ACTIVITIES: VA-OSS USPHS FDA-MPQAS Agent : DLA-DM Project No. 6515-4800 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
