1、BRITISH STANDARD BS EN12044:2005+A1:2009 Footwear, leather andimitation leather goodsmanufacturingmachines Cuttingand punchingmachines SafetyrequirementsICS 59.140.40; 61.060g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g
2、51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Incorporating corrigendum December 2006National forewordThis British Standard is the UK implementation of EN 12044:2005+A1:2009, incorporating corrigendum December 2006. It supersedes BS EN 12044:2005 which is withdrawn.The st
3、art and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The start and finish of text introduced or altered by corrigendum is
4、 indicated in the text by tags. Text altered by CEN corrigendum December 2006 is indicated in the text by .The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/12, Leather products machinery Safety.A list of organization
5、s represented on this subcommittee can be obtained on request to its secretary.WARNINGAttention is drawn to the fact that during the development of this European Standard the UK committee consistently voted against its approval as an EN. In the opinion of the UK committee, certain safety requirement
6、s in this standard do not ensure the precautions necessary for state of the art machines currently in use in the UK. As a result, the UK committee believes that the standard fails to satisfy relevant essential requirements of the EC Machinery Safety Directive (98/37/EC), as implemented in the UK by
7、the Supply of Machinery (Safety) Regulations 1992 (as amended), which it claims to meet.The UK committee draws attention to users of BS EN 12044:2005 of their concern that the standard contains inadequate requirements for the protection of personnel against access to the danger zone at manual swing
8、arm cutting presses. The concerns relate specifically to the use of a singlehand control device is concerned for strokes up to a maximum of 8 mm (clause 5.3.1.2). A single-hand control device does not adequately protect the operators free hand.This publication does not purport to include all the nec
9、essary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 12044:2005+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 Feb
10、ruary 2008 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 May 2010 Implementation of CEN amendment A1:2009ISBN 978 0 580 62508 4EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12044:2005+A1 August 2009 ICS 59.140.40; 61.060 Supersedes EN 12044:2005English Version Footwea
11、r, leather and imitation leather goods manufacturing machines - Cutting and punching machines - Safety requirements Machines de fabrication de chaussures et darticles en cuir et en matriaux similaires - Machines de coupe et de poinonnage - Prescriptions de scurit Maschinen zur Herstellung von Schuhe
12、n, Leder- und Kunstlederwaren - Stanzmaschinen - Sicherheitsanforderungen This European Standard was approved by CEN on 17 June 2005 and includes Corrigendum 1 issued by CEN on 13 December 2006 and Amendment 1 approved by CEN on 16 July 2009. CEN members are bound to comply with the CEN/CENELEC Inte
13、rnal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN mem
14、ber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN memb
15、ers are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,
16、Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref.
17、 No. EN 12044:2005+A1:2009: EEN 12044:2005+A1:2009 (E) 2 Contents Page Foreword 3 1 Scope 5 2 Normative references 6 3 Terms and definitions .7 4 List of significant hazards 9 5 Safety requirements and/or measures . 26 5.1 General . 26 5.2 Common requirements for all cutting and punching machines 26
18、 5.2.1 Mechanical Equipment . 26 5.2.2 Electrical equipment . 27 5.2.3 Noise reduction . 27 5.2.4 High pressure fluid . 28 5.2.5 Control systems 28 5.2.6 Emergency stop equipment . 29 5.2.7 Ergonomics . 30 5.2.8 Danger signals 30 5.3 Requirements for specific machines 30 5.3.1 Manual swing arm cutti
19、ng press . 30 5.3.2 Powered swing arm cutting press 31 5.3.3 Travelling head cutting press 31 5.3.4 Beam cutting press. 34 5.3.5 Beam cutting press with receding head . 36 5.3.6 Beam cutting press with manual tray feeder . 37 5.3.7 Beam cutting press with articulated die carrier not attached to the
20、beam. 38 5.3.8 Punching and perforating cutting press with manual or powered tray feeder 38 5.3.9 C-Frame cutting press 39 5.3.10 Automatic Press 39 6 Verification of the safety requirements and/or measures 40 7 Information for use . 48 7.1 Instructions for use - Instruction Handbook 48 7.2 Informat
21、ion concerning airborne noise and vibration emissions . 49 7.2.1 Noise 49 7.2.2 Vibrations (for hand guided machines only) . 49 7.3 Marking 50 Annex A (normative) Interlocking devices associated with guards 51 Annex B (normative) Hold-to-run control devices 55 Annex C (normative) Mechanical trip dev
22、ice with one position sensor . 56 Annex D (normative) Well tried components and principles: category 1 of EN 954-1:1996 . 57 Annex E (normative) Verification of one hand control up to a maximum stroke of 8 mm . 58 Annex F (normative) Noise Test Code 59 Annex ZA (informative) Relationship between thi
23、s European Standard and the Essential Requirements of EU Directive 98/37/EC . 66 Bibliography . 68 BS EN 12044:2005+A1:2009EN 12044:2005+A1:2009 (E) 3 Foreword This document (EN 12044:2005+A1:2009) has been prepared by Technical Committee CEN/TC 201 “Leather and imitation leather goods and footwear
24、manufacturing machinery - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2010, and conflicting national standards shall be withdrawn at
25、the latest by February 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12044:2005. This document inc
26、ludes Amendment 1, approved by CEN on 2009-07-16 and includes Corrigendum 1 issued by CEN on 2006-12-13. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. The modifications of the related CEN Corrigendum have been implemented at the appropriate pla
27、ces in the text and are indicated by the tags . This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative An
28、nexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland
29、, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12044:2005+A1:2009EN 12044:2005+A1:2009 (E) 4 0 Introduction This European Stand
30、ard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A
31、 or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. This European Standard contains safety requirements for cutting and punching machine
32、s. It is aimed at designers, manufacturers, suppliers and importers. BS EN 12044:2005+A1:2009EN 12044:2005+A1:2009 (E) 5 1 Scope 1.1 This European Standard specifies safety requirements for !the“ design and operation of the machines defined in 1.2. It takes account of intended use, foreseeable misus
33、e !and“ component and system failure. 1.2 This European Standard applies for cutting and punching machines used in the manufacture of footwear, leather and imitation leather goods and other related components. This European Standard applies to the following cutting and punching machines: swing arm c
34、utting presses with manual or powered swing arm; manual and automatic travelling head cutting presses with powered travelling head; manual and automatic beam cutting presses; punching and perforating presses; C-frame cutting presses. 1.3 This European Standard is not applicable to: mechanical presse
35、s; presses intended for working cold metal; fastening, riveting, stitching, stapling, bending or folding machines; guillotines, shears and similar machines; shoe and leather presses as described in EN 12203. 1.4 This European Standard deals with all significant hazards, hazardous situations and even
36、ts relevant to the footwear, leather and imitation leather goods manufacturing machinery !defined in 1.2“, when it is used as intended and under the conditions foreseen by the manufacturer (see Clause 4) and is intended for operation in applications by trained persons. 1.5 This European Standard dea
37、ls with material feeding and handling devices, when attached to the machine. 1.6 This European Standard is not applicable to !deleted text“ machines which are manufactured before the date of publication of this European Standard by CEN. BS EN 12044:2005+A1:2009EN 12044:2005+A1:2009 (E) 6 2 Normative
38、 references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machi
39、nery Safety distance to prevent danger zones being reached by the upper limbs !EN 349“, Safety of machinery Minimum gaps to avoid crushing of parts of the human body !deleted text“ !EN 547-1“, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for
40、openings for whole body access into machinery !EN 547-2“, Safety of machinery Human body measurements Part 2: Principles for determining the dimensions required for access openings EN 574:1996, Safety of machinery Two-hand controls devices Functional aspects Principles for design !EN 894-1“, Safety
41、of machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators !EN 894-2“, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2: Displays !EN 89
42、4-3“, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !deleted text“ EN 981:1996, Safety of machinery System
43、 of auditory and visual danger and information signals EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics !EN 999“,Safety of machiner
44、y The positioning of protective equipment in respect of approach speeds of parts of the human body !EN 1005-3“,Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1088:1995, Safety of machinery Interlocking devices associated with guards Princip
45、les for design and selection !EN 1837“ Safety of machinery Integral lighting of machines !EN ISO 11688-1“, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) BS EN 12044:2005+A1:2009EN 12044:2005+A1:2009 (E) 7 EN ISO 12100-1:2003
46、, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machine
47、ry Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006)“ !EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006)“ EN 12545:2000,Footwear, leather and imitation leather goods manufacturing machines Noise test code Commo
48、n requirements !EN ISO 14122-2“, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) !EN 60204-1:2006“, Safety of machinery Electrical equipment of machines Part 1: General requirements !(IEC 60204-1:2005 (modified)“ EN 60529:1991, Deg
49、rees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 60947-4-1, Low-voltage switchgear and controlgear Part 4-1: Contactors and motor-starters - Electromechanical contactors and motor-starters (IEC 60947-4-1:2000) EN 60947-5-1, Low-voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements - Electro-mechanical control circuit devices (IEC 60947-5-1:2003) EN 61496-1:2004, Safety of machinery Electro-se
