1、BRITISH STANDARD BS EN 12644-1:2001 Cranes Information for use and testing Part 1: Instructions ICS 53.020.20 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW +A1:2008BS EN 12644-1:2001+A1:2008 This British Standard was published under the authority of the Standards Committee a
2、nd comes into effect on 15 March 2001 National foreword The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indic- ated by !“. The
3、 UK participation in its preparation was entrusted Technical Committee by MHE/3, Cranes and derricks, to Subcommittee. MHE/3/11, Crane safety and testing. A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not purport to includ
4、e all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. Date Comments This British Standard is the UK implementation of EN 12644-1:2001+A1:2008. It supersedes BS EN 12644-1:2001
5、 which is withdrawn. Amendments corrigenda issued since publication Implementation of CEN amendment A1:2008 30 BSI 2009 ISBN 978 0 580 60677 9 June 2009 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12644-1:2001+A1 July 2008 ICS 53.020.20 Supersedes EN 12644-1:2001 English Version Cranes - In
6、formation for use and testing - Part 1: Instructions Appareils de levage charge suspendue - Information pour lutilisation et les essais - Partie 1: Instructions Krane - Informationen fr die Nutzung und Prfung - Teil 1: Betriebsanleitungen This European Standard was approved by CEN on 13 December 200
7、0 and includes Amendment 1 approved by CEN on 15 June 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical refere
8、nces concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member i
9、nto its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latv
10、ia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brus
11、sels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12644-1:2001+A1:2008: EBS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definit
12、ions .5 4 Hazards .6 5 Requirements for instructions .6 5.1 General6 5.2 Crane Specification .6 5.2.1 General6 5.2.2 Identification.6 5.3 Users instructions 7 5.4 Crane drivers instructions.8 5.4.1 General8 5.4.2 Information .8 5.4.3 Checks before starting any lifting operation 8 5.4.4 Specific safe
13、ty aspects during operation .8 5.4.5 Specific safety aspects before leaving the crane out-of-service9 5.5 Maintenance instructions (preventative and corrective).9 6 Verification of the requirements.10 Annex ZA (informative) ! !Relationship between this European Standard and the Essential Requirement
14、s of EU Directive 98/37/EC“ “.11 Annex ZB (informative) ! !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ “.12 Bibliography 13 BS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 3 Foreword This document (EN 12644-1:2001+A1:2008) has been pre
15、pared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2009, and conflicting national standards
16、 shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-06-15. This document supersedes EN 12644-1:2001. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under
17、 a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Inte
18、rnal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Ma
19、lta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 4 Introduction This European Standard is a type C-standard as defined in EN 414. This standard has been prepared to be a harmo
20、nized standard to provide one means of conforming with the essential health and safety requirements of the Machinery Directive, as amended. This is part 1 of a series intended to give information for use to be supplied by the manufacturers of cranes. The other part of this standard is: Part 2: Marki
21、ng !deleted text“ The extent to which hazards are covered is indicated in the scope of this standard. 1 Scope This part of EN 12644 specifies requirements for the presentation and content of instruction handbook(s) supplied by the manufacturer for the use of cranes. This crane standard has been writ
22、ten to be used in conjunction with other crane standards being prepared by CEN/TC 147. NOTE Specific requirements for particular types of crane, are given in the appropriate European Standard for the particular crane type. The hazards covered by this standard are identified in clause 4. This part of
23、 EN 12644 applies to cranes which are manufactured after the date of approval by CEN of this standard. This standard does not cover hazards related to the lifting of persons. 2 Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications
24、. These normative references are cited at the appropriate places in the text and publications are listed hereafter. For dated references, subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For un
25、dated references the latest edition of the publication referred to applies (including amendments). EN 292-2:1991+ A1:1995, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications EN 1070:1998, Safety of machinery - Terminology prEN 13001-1:19
26、97, Crane safety - General design - Part 1: General principles and requirements BS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 5 NOTE Informative annex ZA provides information regarding relevant EU directives, European and International Standards. 3 Terms and definitions For the purposes of t
27、his European Standard the terms and definitions given in EN 1070:1998 and the following apply. 3.1 check visual and functional assessment (not a test) of the condition of the crane without dismantling. 3.2 crane driver person operating the crane for the purpose of handling loads. 3.3 examination ver
28、ification that the crane can safely continue in service including a functional test of all safety devices i.e. limiting, indicating equipment, brakes, clutches etc to verify that they operate within the required tolerances. An examination is more thorough than an inspection. 3.4 inspection looking a
29、t the crane for defects and checking the operation of the controls, limiting and indicating devices without loading the crane. This is much more than a check but does not normally require any part of the crane to be dismantled other than removal or opening of cover(s) or housing(s). 3.5 instruction
30、handbook principal means by which the manufacturer provides information or instructions on how the crane has to be used. 3.6 rated capacity load(s) that the crane is designed to lift for a given operating condition (e.g. configuration, position of load). 3.7 service conditions 3.7.1 in-service crane
31、 in use handling or preparing to handle loads up to the rated capacity in conditions as specified by the manufacturer. 3.7.2 out-of-service crane out of use, without load and left in conditions as specified by the manufacturer. 3.8 test specific operation of the crane with or without a defined load
32、in order to establish whether the crane is fit for use. 3.9 use any operation with or on the crane e.g. transportation, erection, dismantling, maintenance, movements of the load. BS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 6 3.10 user; user organisation person or organisation which has dir
33、ect control over the crane use. 4 Hazards Cranes can present hazards to persons in the danger zone. Instructions regarding use, handling, maintenance etc. of cranes are necessary to reduce or eliminate the risks associated with the hazards. This standard specifies requirements for instructions in or
34、der to prevent or minimize hazards or hazardous situations. A list of hazards is given in the appropriate standards for each crane type. 5 Requirements for instructions 5.1 General An instruction handbook with information for safe use of the crane shall be supplied. Presentation of this information
35、shall comply with clause 5 of EN 292-2:1991. The provisions of language versions shall meet the requirements of A.1.7.4 revised in EN 292-2:1991. The instruction handbook may be published in one or more parts. Where appropriate, cross reference to other parts should be made to avoid unnecessary repe
36、tition. All handbook parts shall have clear identification as to which cranes they apply to, including as a minimum: a) title of handbook; b) title of other parts (if appropriate); c) model and serial number of the crane (if appropriate); d) list of contents, number of pages and/or index. The instru
37、ction handbook shall be written with internationally recognised terms, definitions, units and symbols with their key or signification. The text should be simple and adapted to the individuals who will use it with all information being explicit and comprehensive. Clear and simple illustrations, diagr
38、ams, graphs and tables should be used in preference to written text and be placed adjacent to any corresponding text. 5.2 Crane Specification 5.2.1 General This section of the instruction handbook shall contain all the necessary information for identification and technical data. The following items
39、shall be included in the instruction handbook if appropriate. 5.2.2 Identification a) name and address of the manufacturer; BS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 7 b) designation of series or type(s); c) serial number(s); The instruction handbook shall clearly indicate the crane, ser
40、ies, types, serial numbers and configurations to which it applies. 5.2.3 Technical data a) a drawing/sketch of the crane with overall dimensions and the number and designation of main components; b) a description and explanation about classification (see prEN 13001-1:1997), rated capacity and design
41、 standards; c) the design capability of the crane for overload test; d) a description and explanation about in-service and out-of-service conditions; e) those activities for which the crane is designed and those for which the crane shall not be used; f) description of the limiting and indicating dev
42、ices; g) description of the control system(s); h) where appropriate, a description of emergency escape(s); i) technical data of importance for the erection, dismantling and transportation (e.g. dimensions and mass of components, reaction on supporting parts, power supply and test conditions); j) whe
43、re appropriate, requirements for the tracks/rails and of the ground support conditions; k) where appropriate, the type and the means of installation of the ballast; l) information concerning airborne noise emission and, where appropriate, vibration emission by the crane, with the method used to meas
44、ure it and the operating conditions of the crane during measurement, and an instruction that whenever a noise test code exists for the type of crane concerned, it shall be used; m) where appropriate, a description of the technical requirements necessary to operate in a potentially explosive atmosphe
45、re; n) information on materials and parts requiring specialised repair techniques. 5.3 Users instructions This section of the handbook shall include requirements on the user to ensure that the purpose for which the crane is intended is compatible with the crane specification including: a) the need t
46、o ascertain that ground or support conditions are adequate for the maximum loadings imposed by the crane; b) checking that the specification for in-service conditions given in the instruction handbook, is in accordance with the site conditions (e.g. effects of wind including site effects, snow, adve
47、rse temperature, visibility); c) checking that the power supply is adequate; BS EN12644-1:2001+A1:2008 EN 12644-1:2001+A1:2008 (E) 8 d) checking that there are no parts added to the crane which have not been verified for fitness for purpose. NOTE Further guidance is given in ISO 12480-1. 5.4 Crane d
48、rivers instructions 5.4.1 General This section of the instruction handbook shall contain any requirements relative to the crane type. NOTE The intention of this section is not to replicate the requirements which are normally known by a competent crane driver. 5.4.2 Information This section is to hel
49、p the user to inform the crane driver of the following: a) the technical data, rated capacity and safety devices which are necessary for the crane driver to know before accessing and driving that crane; b) the controls and their layouts; c) the telephone, radio or closed circuit television communications (if provided); d) safety advice together with the appropriate safety signs and information; e) pictograms used on the crane; f) recommendation, when relevant, for the wearing of hearing protectors (this will apply in particular to cranes without an enclosed c
