1、BRITISH STANDARD BS EN 13232-7:2006Railway applications Track Switches and crossings Part 7: Crossings with moveable partsICS 45.080nullnull nullnullnullnullnullnullnull nullnullnullnullnullnullnull nullnullnull nullnullnullnullnullnullnullnullnullnull nullnullnullnullnullnull nullnull nullnullnulln
2、ullnullnullnullnullnull nullnull nullnullnullnullnullnullnullnullnull nullnullnull+A1:2011National forewordThis British Standard is the UK implementation of EN 13232-7:2006+A1:2011. It supersedes BS EN 13232-7:2005, which is withdrawn.The start and finish of text introduced or altered by amendment i
3、s indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee RAE/2 Railway Applications - Track.A list of organ
4、izations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obliga
5、tions.BS EN 13232-7:2006+A1:2011This British Standard waspublished under the authorityof the Standards Policy andStrategy Committeeon 28 April 2006 BSI 2011ISBN 978 0 580 70119 1Amendments/corrigenda issued since publicationDateComments30 November 2011 Implementation of CEN amendment A1:2011EUROPEAN
6、 STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13232-7:2006+A1 October 2011 ICS 93.100 Supersedes EN 13232-7:2006English Version Railway applications - Track - Switches and crossings - Part 7: Crossings with moveable parts Applications ferroviaires - Voie - Appareils de voie - Partie 7: Curs parties m
7、obiles Bahnanwendungen - Oberbau - Weichen und Kreuzungen -Teil 7: Herzstcke mit beweglichen Bauteilen This European Standard was approved by CEN on 9 January 2006 and includes Amendment 1 approved by CEN on 13 September 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations
8、 which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. Thi
9、s European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN memb
10、ers are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
11、 Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Memb
12、ers. Ref. No. EN 13232-7:2006+A1:2011: EEN 13232-7:2006+A1:2011 (E) 2 Contents Page Foreword 4Introduction .61 Scope 72 Normative references 73 Types of crossing with moveable parts 83.1 Common crossings with moveable parts .83.2 Obtuse crossings with moveable parts .83.3 Materials .93.4 Geometry 93
13、.5 Inclination of the running table 93.6 Construction .93.7 Relationship with the adjacent track .94 Terms and definitions 104.1 Common crossing with moveable point (Figure 7) . 104.2 Common crossing with moveable wing rails (Figure 8) . 114.3 Obtuse crossing with moveable parts (Figure 9) 125 Desig
14、n requirements 135.1 Geometrical data . 135.2 Rolling stock data . 145.2.1 Maximum axle load . 145.2.2 Maximum speed 145.2.3 Wheel profile, diameter, back to back and wheel set dimensions 145.2.4 Note 145.3 Supports and fastenings 145.4 Interface between crossing with moveable parts and operating sy
15、stem . 155.5 Transfer of longitudinal track forces 155.6 Other requirements. 155.7 Drawings 156 Tolerances and inspection 156.1 General . 156.2 Tools and instruments . 166.3 Critical dimensions . 166.3.1 General . 166.3.2 Critical dimensions for common crossings with moveable point . 166.3.3 Critica
16、l dimensions for common crossings with moveable wing rails . 166.3.4 Critical dimensions for obtuse crossings with moveable parts 166.4 Certification . 166.5 Methods of examination for structural defects . 176.5.1 Visual . 176.5.2 Dye penetrant and/or magnetic particle . 176.5.3 Ultrasound . 176.5.4
17、 Radiography 177 Limits and extent of supply . 178 Identification marks 17BS EN 13232-7:2006+A1:2011EN 13232-7:2006+A1:2011 (E) 3 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC“ 64Bibliography 67BS EN 13232-7:2006+A1:2011
18、EN 13232-7:2006+A1:2011 (E) 4 Foreword This document (EN 13232-7:2006+A1:2011) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an ide
19、ntical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012. !This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the European Free Trade Association, and supports e
20、ssential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document.“ This document includes Amendment 1, approved by CEN on 2011-09-13. This document supersedes EN 13232-7:2006. The start and finish of
21、 text introduced or altered by amendment is indicated in the text by tags ! “. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This se
22、ries of standards “Railway applications Track Switches and crossings” covers the design and quality of switches and crossings in flat bottom rails. The list of parts is as follows: Part 1 : Definitions Part 2 : Requirements for geometric design Part 3 : Requirements for wheel/rail interaction Part 4
23、 : Actuation, locking and detection Part 5 : Switches Part 6 : Fixed common and obtuse crossings Part 7 : Crossings with moveable parts Part 8 : Expansion devices Part 9 : Layouts Part 1 contains terminology used throughout all parts of the standard. Parts 2 to 4 contain basic design guides and are
24、applicable to all switch and crossing assemblies. Parts 5 to 8 deal with particular types of equipment, including their tolerances. These use parts 1 to 4 as a basis. BS EN 13232-7:2006+A1:2011EN 13232-7:2006+A1:2011 (E) 5 Part 9 defines the functional and geometrical dimensions and tolerances for l
25、ayout assembly. The following terms are used within to define the parties involved in using the EN as the technical basis for a transaction: CUSTOMER The operator or user of the equipment, or the purchaser of the equipment on the users behalf. SUPPLIER The body responsible for the use of the EN in r
26、esponse to the customers requirements. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ger
27、many, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 13232-7:2006+A1:2011EN 13232-7:2006+A1:2011 (E) 6 Introduction The requirements of crossings
28、with moveable parts are that they are capable of performing their intended purpose, which is to allow a vehicle to pass the area where the two rails cross with a continuous running edge. That means the wheels of the vehicle are fully supported and guided in the whole crossing area, either in the fac
29、ing or trailing direction. The main criteria for the selection of crossings with moveable parts are: improvement of ride comfort; reduction of noise and vibration; reduction of maintenance; mixed traffic conditions (e.g. train/tram); security against derailment. This last point is particularly impor
30、tant (critical) in diamond crossings. Effectively, as the wheel diameter and the obtuse crossing angle decrease, the distance without guidance (EN 13232-3:2003, 4.2.5) increases. Therefore, to assure the safety of running of the wheel set over the diamond crossing, it is sometimes necessary to desig
31、n the obtuse crossing as moveable. Rules and recommendations for security against derailment in diamond crossings are set down in part 9 of this standard. The crossings with moveable parts shall be designed to withstand all external forces from rolling stock, thermal influences etc. The customer sha
32、ll specify the maximum strains or stresses due to external thermal forces that the crossing with moveable parts has to withstand. Operating, signalling systems, heater systems, load bearing supports, maintainability and safety are all major factors which should be taken into account during the desig
33、n. The performance criteria shall be based on information given by the customer. The design and selection of types of crossings with moveable parts will be influenced by axle loads, frequency of traffic and speed. BS EN 13232-7:2006+A1:2011EN 13232-7:2006+A1:2011 (E) 7 1 Scope The scope of this part
34、 is: to establish a working terminology for crossings with moveable parts, which means crossings with moveable parts to close the gap of the running edge, and their constituent parts, and identify the main types; to list the minimum informative requirements for the manufacture of crossings with move
35、able parts and/or their constituent parts; to formulate codes of practice for inspection and tolerances for crossings with moveable parts and/or their constituent parts; to establish the limits and extent of supply; to list the method by which crossings with moveable parts and their constructional p
36、arts should be identified and traced; to list the different and varying ways by which crossings with moveable parts can be described, using the following parameters: geometry of crossings; types of construction; performance requirements; design criteria; tolerances and inspection. 2 Normative refere
37、nces The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13145, Railway applications Trac
38、k Wood sleepers and bearers EN 13146 (all parts), Railway applications Track Test methods for fastening systems EN 13230 (all parts), Railway applications Track Concrete sleepers and bearers EN 13232-1, Railway applications Track Switches and crossings Part 1: Definitions EN 13232-2, Railway applica
39、tions Track Switches and crossings Part 2: Requirements for geometric design EN 13232-4, Railway applications Track Switches and crossings Part 4: Actuation, locking and detection prEN 13232-9, Railway applications Track Switches and crossings Part 9: Layouts EN 13481 (all parts), Railway applicatio
40、ns Track Performance requirements for fastening systems BS EN 13232-7:2006+A1:2011EN 13232-7:2006+A1:2011 (E) 8 EN 13674-1, Railway applications Track Rail Part 1: Vignole railway rails 46 kg/m and above EN 13674-2, Railway applications Track Rail Part 2: Switch and crossing rails used in conjunctio
41、n with Vignole railway rails 46 kg/m and above prEN 13674-3, Railway applications Track Rail Part 3: Check rails EN 13674-4, Railway applications Track Rail Part 4: Vignole railway rails from 27 kg/m to, but excluding 46 kg/m UIC 866, Technical specification for the supply of cast manganese steel cr
42、ossings for switch and crossing work 3 Types of crossing with moveable parts 3.1 Common crossings with moveable parts There are two major types of common crossing with moveable parts. These are crossing with moveable point (see Figure 1) and crossing with moveable wing rails (see Figure 2). In both
43、cases: The wings and vee support can be: saddle (cast, welded, machined); assembled (made of different rail profiles, e.g. standard rail, asymmetric low section, symmetric thick web section etc.). The vee can be: monobloc (cast, welded, machined); assembled (made of different rail profiles, e.g. sta
44、ndard rail, asymmetric low section, symmetric thick web section etc.). Rail profiles shall be according to EN 13674-1 and EN 13674-2. In the case of a crossing with moveable point: point may or may not contain a longitudinal sliding area; vee of point and splice rail may be coupled by bolting, weldi
45、ng or fabricated out of a monobloc and welded to their respective adjacent legs. For example see Figures 3, 4 and 5. In the case of a crossing with moveable wing rails a longitudinal sliding area is not required. Other types of construction and their requirements shall be agreed between customer and
46、 supplier. 3.2 Obtuse crossings with moveable parts The main type of obtuse crossing with moveable parts is the switch diamond crossing (see Figure 6). The wing and switches rails support can be: BS EN 13232-7:2006+A1:2011EN 13232-7:2006+A1:2011 (E) 9 saddle (cast, welded, machined); assembled (made
47、 of different rail profiles, e.g. standard rail, asymmetric low section, symmetric thick web section etc.). The wing rail can be: monobloc (cast, welded, machined); assembled (made of different rail profiles, e.g. standard rail, asymmetric low section, symmetric thick web section etc.). Switch diamo
48、nd crossings can be used in obtuse crossings with or without single or double slips. Rail profiles shall be according to EN 13674-1 and EN 13674-2. 3.3 Materials The materials used shall be defined at least by their respective EN or by their mechanical and chemical characteristics in the non-existence of an EN. The grade and specification of rails to be used shall be specified by the customer and shall comply with EN 13674-1, EN 13674-2, prEN 13674-3 and EN 13674-4. All bolts and other fixing devices shall be minimum grade 5.6. All other blocks and fittings