1、BRITISH STANDARDBS EN 13322-1:2003Incorporating corrigendum2010Transportable gas cylinders Refillable welded steel gas cylinders Design and construction Part 1: Carbon steelICS 23.020.30+A1:2006MarchNational forewordThis British Standard is the UK implementation of EN 13322-1:2003+A1:2006. It supers
2、edes BS 5045-2:1989 and BS EN 13322-1:2003 which are withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by
3、 !“.The UK participation in its preparation was entrusted by Technical Committee PVE/3, Gas containers, to Subcommittee PVE/3/3, Transportable gas cylinders Cylinder design, construction and testing at the time of manufacture.A list of organizations represented on this subcommittee can be obtained o
4、n request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 13322-1:2003+A1:2006This British Standard waspu
5、blished under the authority of the Standards Policy and Strategy Committee on 13 March 2003 BSI 2010ISBN 978 0 580 70321 8Amendments/corrigenda issued since publicationAmd. No. Date Comments 16352 July 2006 Implementation of CEN amendment A1:200631 March 2010Supersession text amendedEUROPEAN STANDAR
6、DNORME EUROPENNEEUROPISCHE NORMEN 13322-1March 2003+A1February 2006ICS 23.020.30English versionTransportable gas cylinders - Refillable welded steel gas cylinders - Design and construction - Part 1: Carbon steel(includes amendment A1:2006)Bouteilles gaz transportables - Bouteilles gaz rechargeables
7、soudes en acier - Conception et construction - Partie 1: Acier au carbone(inclut Iamendment A1:2006)Ortsbewegliche Gasflaschen - Wiederbefllbare geschweite Flaschen aus Stahl - Gestaltung und Konstruktion - Teil 1: Flaschen aus Kohlenstoffstahl(enthlt mderung A1:2006)This European Standard was appro
8、ved by CEN on 28 November 2002; amendment A1:2006 was approved by CEN on 5 January 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date list
9、s and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsib
10、ility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, M
11、alta, Netherlands, Norway, Portugal, Slovak Republic, Spain, Sweden, Switzerland and United Kingdom.Management Centre: rue de Stassart, 36 B-1050 Brussels 2003 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.EUROPEAN COMMITTEE FOR STANDARDIZATIO
12、NCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGRef. No. EN 13322-1:2003 +A1:2006 E2ContentspageForeword3Introduction .41 Scope 52 Normative references 53 Terms, definitions and symbols.64 Materials and heat treatment 85Design .86 Construction and workmanship.127 New design tests158 Bat
13、ch tests179 Tests on every cylinder .2510 Failure to meet test requirements 2511 Records.2612 Marking .26Annex A (normative) Cylinders made from longitudinal seam high frequency induction (HFI) weldedtube by spinning of the end 27Annex B (normative) Radiographic examination of welds 29Annex C (norma
14、tive) Description, evaluation of manufacturing defects and conditions for rejection ofwelded steel gas cylinders at time of visual inspection 32Annex D (informative) Examples of design and batch test certificates35Annex E (informative) Guidance on the application of conformity assessment modules whe
15、n usingthis standard.42Bibliography 47BS EN 13322-1:2003+A1:2006EN 13322-1:2003+A1:2006 (E)3ForewordThis European Standard (EN 13322-1:2003/A1:2006) has been prepared by Technical Committee CEN/TC 23“Transportable gas cylinders”, the secretariat of which is held by BSI.This European Standard has bee
16、n submitted for reference into the RID and/or in the technical annexes of theADR. Therefore in this context the standards listed in the normative references and covering basic require-ments of the RID/ADR not addressed within the present standard are normative only when the standards them-selves are
17、 referred to in the RID and/or in the technical annexes of the ADR.For relationships with EC directives, RID and ADR see informative annex E, which is an integral part of thisdocument.This standard is one of a series of two standards concerning refillable welded steel gas cylinders of watercapacitie
18、s from 0,5 l up to and including 150 l for compressed, liquefied and dissolved gases:Part 1: Carbon steelPart 2: Stainless steelAnnexes A, B and C are normative. Annexes D and E are informative.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingco
19、untries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Fin-land, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway,Portugal, Slovak Republic, Spain, Sweden, Switzerland and the United Kingdom.Foreword to amend
20、ment A1This European Standard (EN 13322-1:2003/A1:2006) has been prepared by Technical Committee CEN/TC 23“Transportable gas cylinders”, the secretariat of which is held by BSI.This Amendment to the European Standard EN 13322-1:2003 shall be given the status of a national standard,either by publicat
21、ion of an identical text or by endorsement, at the latest by August 2006, and conflictingnational standards shall be withdrawn at the latest by August 2006.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this Eu
22、ropean Standard: Austria, Belgium, Cyprus, Czech Republic,Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,Switzerland and United Kingdom.BS EN
23、13322-1:2003+A1:2006EN 13322-1:2003+A1:2006 (E)4IntroductionThe purpose of this European Standard is to provide a specification for the design, manufacture, and testing ofrefillable, transportable, welded steel gas cylinders.The specifications given are based on knowledge of, and experience with, ma
24、terials, design requirements,manufacturing processes and control during manufacture, of cylinders in common use in the countries of the CENmembers.This standard is based on the traditional calculation method. It does not cover other methods such as finite elementanalysis (F.E.A) methods or experimen
25、tal methods.BS EN 13322-1:2003+A1:2006EN 13322-1:2003+A1:2006 (E)51 ScopeThis European Standard specifies minimum requirements concerning material, design, construction andworkmanship, manufacturing processes and testing of refillable transportable welded carbon steel gas cylinders ofwater capacitie
26、s from 0,5 l up to and including 150 l for compressed, liquefied and dissolved gases.For acetylene service, additional requirements for the cylinder and the basic requirements for the porous mass aregiven in EN 1800. For those cylinders made from high frequency induction (HFI) welded steel tubes, th
27、erequirements are given in annex A.This standard is primarily for industrial gases other than LPG but may also be applied for LPG. However fordedicated LPG cylinders, see EN 1442, Transportable refillable welded steel cylinders for liquefied petroleum gas(LPG) - Design and construction prepared by C
28、EN/TC 286 Liquefied petroleum gas equipment and accessories.2 Normative referencesThis European Standard incorporates by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text, and publications are listed hereafter. F
29、or datedreferences, subsequent amendments to or revisions of any of these publications apply to this European Standardonly when incorporated in it by amendment or revision. For undated references the latest edition of the publicationreferred to applies (including amendments).EN 287-1, Approval testi
30、ng of welders - Fusion welding - Part 1: Steels.EN 288-1, Specification and qualification of welding procedures for metallic materials - Part 1: General rules forfusion welding.EN 288-3, Specification and approval of welding procedures for metallic materials - Part 3: Welding procedure testsfor the
31、arc welding of steels.EN 473, Non destructive testing - Qualification and certification of NDT personnel - General principles.EN 962, Transportable gas cylinders - Valve protection caps and valve guards for industrial and medical gascylinders - Design, construction and tests.EN 970, Non-destructive
32、examination of fusion welds - Visual examination.EN 1089-1, Transportable gas cylinders - Gas cylinder identification (excluding LPG) - Part 1: Stampmarking.EN 1435, Non-destructive examination of welds - Radiographic examination of welded joints.EN 1442, Transportable refillable welded steel cylind
33、ers for liquefied petroleum gas (LPG) - Design andconstruction.EN 1964-1:1999, Transportable gas cylinders - Specification for the design and construction of refillabletransportable seamless steel gas cylinders of water capacities from 0,5 litre up to and including 150 litres - Part 1:Cylinders made
34、 of seamless steel with an Rmvalue of less than 1100 MPa.EN 10002-1, Metallic materials - Tensile testing - Part 1: Method of test at ambient temperature.EN 10028-1, Flat products made of steels for pressure purposes - Part 1: General requirements.EN 10028-3, Flat products made of steels for pressur
35、e purposes - Part 3: Weldable fine grain steels, normalized.EN 10028-5, Flat products made of steels for pressure purposes - Part 5: Weldable fine grain steels,thermomechanically rolled.BS EN 13322-1:2003+A1:2006EN 13322-1:2003+A1:2006 (E)6EN 10045-1, Metallic materials - Charpy impact test - Part 1
36、: Test method.EN 10083-1 + A1, Quenched and tempered steels - Part 1: Technical delivery conditions for special steels(includes amendment A1:1996)EN 10120, Steel sheet and strip for welded gas cylinders.prEN 10130, Cold-rolled low carbon steel flat products for cold forming Technical delivery condit
37、ions EN 10208-2, Steel pipes for pipelines for combustible fluids - Technical delivery conditions - Part 2: Pipes ofrequirement class B.EN 12517 , Non-destructive examination of welds - Radiographic examination of welded joints - Acceptance levels.EN 13445-2, Unfired pressure vessels - Part 2: Mater
38、ials.EN 25817, Arc-welded joints in steel - Guidance on quality levels for imperfections (ISO 5817:1992).EN ISO 11114-1, Transportable gas cylinders - Compatibility of cylinder and valve materials with gas contents -Part 1: Metallic materials (ISO 11114-1:1997).ISO 2504:1973, Radiography of welds an
39、d vewing conditions for films - Utilization of recommended patterns ofimage quality indicators (I.Q.I.).3 Terms, definitions and symbolsFor the purpose of this standard, the following terms, definitions and symbols apply.3.1 Terms and definitions3.1.1yield stressvalue corresponding to the lower yiel
40、d stress, ReL, or 0,92 the upper yield stress (ReH) or for steels that do notexhibit a defined yield, the 0,2 % proof stress (Rp0,2)EN 10002-13.1.2normalizingheat treatment in which a cylinder is heated to a uniform temperature above the upper critical point (AC3, asdefined in EN 10052) of the steel
41、 and then cooled in a controlled atmosphere3.1.3stress relievingheat treatment given to the finished cylinder, the object of which is to reduce the residual stresses without alteringthe metallurgical structure of the steel, by heating to a uniform temperature below the lower critical point (AC1, asd
42、efined in EN 10052) of the steel and cooling in a still atmosphere3.1.4batchquantity of finished cylinders made consecutively during the same or consecutive days to the same design, sizeand material specifications and from the same material supplier for each pressure containing part on the sameautom
43、atic welding machines and heat-treated under the same conditions of temperature and duration NOTE This definition allows different suppliers to be used for the different pressure containing parts within a batch, e.g.one supplier for heads, another for bases.3.1.5design stress factor (F)ratio of equi
44、valent wall stress at test pressure (ph) to guaranteed minimum yield stress (Re)BS EN 13322-1:2003+A1:2006EN 13322-1:2003+A1:2006 (E)73.2 Symbolsa Calculated minimum thickness, in millimetres, of the cylindrical shella Guaranteed minimum thickness, in millimetres, of the cylindrical shell (including
45、 any corrosion allowance see7.1)a1Calculated value of a used in the calculation of b (see 5.3.2)A Percentage elongation after fractureb Calculated minimum thickness, in millimetres, of the cylinder end (see Figure 1)b Guaranteed minimum thickness, in millimetres, of the cylinder end (see 7.1 )C Shap
46、e factor of dished endsD Outside diameter, in millimetres, of the cylinder (see Figure 1)DfDiameter of former in millimetres (see Figure 11)F Design stress factor (see 3.1.5)h Height, in millimetres, of the cylindrical part of the end (see Figure 1)H Outside height, in millimetres, of the domed part
47、 of the end (see Figure 1)J Stress reduction factor (see annex B)L Length, in millimetres, of the cylindern Ratio of diameter of bend test former (Df) to the thickness of the test piece (t)pbMeasured burst pressure, in bar1, above atmospheric pressure, in the burst testphHydraulic test pressure, in
48、bar1), above atmospheric pressurer Inside radius of knuckle end, in millimetres (see Figure 1)R Inside radius of the dished end, in millimetres (see Figure 1)ReYield stress, in megapascals, as defined in 3.1.1 and used for design calculationReaValue of the actual yield stress in megapascals determin
49、ed by the tensile testReHMinimum value of the upper yield stress, in megapascals, guaranteed by the cylinder manufacturer for thefinished cylinder, in accordance with EN 10002-1ReLMinimum value of the lower yield stress, in megapascals, guaranteed by the cylinder manufacturer for thefinished cylinder, in accordance with EN 10002-1RgMinimum value of tensile strength, in megapascals, guaranteed by the cylinder manufacturer for the finishedcylinderRmActual value of tensile strength, in megapascals, determined by the tensile test (see 8.4)1 1 bar = 105P
