1、BSI Standards PublicationBS EN 16486:2014Machines for compactingwaste materials or recyclablefractions Compactors Safety requirementsBS EN 16486:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 16486:2014.The UK participation in its preparation was entrusted
2、 to TechnicalCommittee MCE/3/16, Recycling machines.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British S
3、tandards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 80027 6ICS 43.160Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 July 2014.Amend
4、ments issued since publicationDate Text affectedBS EN 16486:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16486 July 2014 ICS 43.160 English Version Machines for compacting waste materials or recyclable fractions - Compactors - Safety requirements Machines de compactage pour dchets ou mat
5、ires recyclables - Compacteurs - Prescriptions de scurit Maschinen zum Verdichten von Abfllen oder recyclebaren Materialien - Verdichter - Sicherheitsanforderungen This European Standard was approved by CEN on 28 May 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations whi
6、ch stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Eu
7、ropean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members
8、are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
9、Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form an
10、d by any means reserved worldwide for CEN national Members. Ref. No. EN 16486:2014 EBS EN 16486:2014EN 16486:2014 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms and definitions .9 4 List of significant hazards . 13 5 Safety requirements and/or protective me
11、asures . 16 5.1 Mechanical hazards 16 5.1.1 General . 16 5.1.2 Feed equipment area 18 5.1.3 Feed hopper/opening area and compaction chamber 19 5.1.4 Area behind the compacting parts 22 5.1.5 Container closing devices . 22 5.1.6 Interface between compaction unit and container on static compactors 23
12、5.1.7 Emptying process of transportable compactors . 23 5.1.8 Handling of transportable compactors 23 5.1.9 Traversing systems 24 5.2 Hazards due to failures in the control system or unexpected start-up. 27 5.2.1 Control devices, actuators and systems 27 5.2.2 Prevention of unauthorised operation 27
13、 5.2.3 Emergency stop 27 5.2.4 Required performance levels PLr27 5.3 Electrical hazards . 28 5.4 Hazards from hydraulic equipment. 28 5.5 Slips, trips and falls 29 5.6 Hazards generated by noise 29 5.6.1 Noise reduction at source by design 29 5.6.2 Noise reduction by protective measures . 29 5.6.3 I
14、nformation connected with noise hazards 29 5.7 Hazards due to neglecting ergonomic principles in the design of the machine . 29 6 Verification of the safety requirements and/ or protective measures . 29 7 Information for use . 32 7.1 General Information 32 7.2 Information for safe operation . 32 7.2
15、.1 General . 32 7.2.2 Instructions for operation 33 7.2.3 Information on noise 33 7.2.4 Installation instructions . 34 7.2.5 Setting and maintenance instructions . 34 7.2.6 Spare parts list 35 7.2.7 Preventing faults and fault recovery. 35 7.2.8 Information for preventing and removing blockages . 35
16、 7.2.9 Information relating to connections between the compactor, container and any traversing systems 35 7.2.10 Transportable compactors 35 7.2.11 Information on examinations and/or inspections . 36 7.3 Marking 37 BS EN 16486:2014EN 16486:2014 (E) 3 7.3.1 Manufacturers plate 37 7.3.2 Safety signs .
17、 37 Annex A (normative) Noise test code 39 A.1 Scope 39 A.2 Determination of emission sound pressure level at the work station(s) . 39 A.2.1 Basic standards . 39 A.2.2 Measurement uncertainty . 40 A.3 Determination of sound power levels . 40 A.3.1 Basic standards . 40 A.3.2 Measurement uncertainty .
18、 40 A.4 Installation and mounting conditions for the noise measurement 41 A.5 Operating conditions 41 A.6 Information to be recorded and reported 41 A.6.1 General . 41 A.6.2 Compactor data . 41 A.6.3 Standards used 41 A.6.4 Noise data. 41 A.6.5 Installation and operating conditions . 41 A.7 Declarat
19、ion and verification of noise emission values . 41 Annex B (informative) Preliminary dialogue between manufacturer and user 43 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 44 Bibliography 45 BS EN 16486:2014EN 16486:2014
20、 (E) 4 Foreword This document (EN 16486:2014) has been prepared by Technical Committee CEN/TC 397 “Project Committee - Baling presses - Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an
21、identical text or by endorsement, at the latest by January 2015 and conflicting national standards shall be withdrawn at the latest by January 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be h
22、eld responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Ann
23、ex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland,
24、 Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 16486:2014EN 16486:2014 (E) 5
25、Introduction This European Standard is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are different f
26、rom those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built in accordance with the provisions of this type C standard. BS EN 16486:2014EN 16486:2014 (E) 6 1 Scope
27、 This European Standard specifies the safety requirements for the design, manufacture and information for the safe use of compactors that compact waste material or recyclable fractions (e. g. paper, plastics, textiles, cans, cardboard, mixed waste), hereafter referred to as materials. This European
28、Standard applies to: compactors using a horizontally moving screw, pendulum or plate as compacting part and where the materials move horizontally; and compactors that are mechanically fed and/or fed by hand. These compactors can be: static compactors; transportable compactors; traversing systems. Th
29、e scope includes: any integral mechanical feed equipment (e.g. bin lift); feed hoppers/openings; any integral pre-conditioning equipment in the hopper (e.g. perforators, pre-crushing devices and shredders); any integral material flow control equipment; the interface between the compactor and any fee
30、d equipment (except those excluded from the scope). The scope of this European Standard does not cover: compactors that are covered by EN 1501 (all parts); underground compactors, however if these compactors can be used above ground this standard applies; compactors using thermal technologies for co
31、mpaction; vacuum compactors; compactors where materials are compacted vertically; containers for static compactors, however the interface between the compaction unit and the container is included; bins in which materials are collected for feeding into the compactor; any up-stream pre-treatment equip
32、ment that is not integral to the machine and is used to treat the materials before they are fed into the feed opening of the compactor; vehicles including lifting equipment used to collect and transport the compactor or container; BS EN 16486:2014EN 16486:2014 (E) 7 cranes, lift trucks or other tran
33、sportable plant used to load materials into the feed hopper/opening and the hazards arising out of using this equipment to load; any suction or dust control equipment. This European standard does not cover the lifting and transport of transportable compactors. This European Standard does not apply t
34、o hazards arising from the materials being processed (e.g. asbestos, clinical waste, aerosol containers). All hazards mentioned in Clause 4 are dealt with in this European Standard. This European Standard is not applicable for compactors which are manufactured before the date of its publication as a
35、n EN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any
36、 amendments) applies. EN 349:1993+A1:2008, Safety of machinery - Minimum gaps to avoid crushing of parts of the human body EN 574:1996+A1:2008, Safety of machinery - Two-hand control devices - Functional aspects - Principles for design EN 620:2002+A1:2010, Continuous handling equipment and systems -
37、 Safety and EMC requirements for fixed belt conveyors for bulk materials EN 953:1997+A1:2009, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 1837:1999+A1:2009, Safety of machinery - Integral lighting of machines EN 60204-1:2006, Saf
38、ety of machinery - Electrical equipment of machines - Part 1: General requirements EN 60529:1991, Degrees of protection provided by enclosures (IP Code) EN 61496-1:2004, Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests CLC/TS 61496-2:2006, Safety
39、of machinery Electro-sensitive protective equipment Part 2: Particular requirements for active opto-electronic protective devices (AOPDs) (IEC 61496-2:2006) CLC/TS 61496-3:2008, Safety of machinery Electro-sensitive protective equipment Part 3: Particular requirements for active opto-electronic prot
40、ective devices responsive to diffuse reflection (AOPDDR) (IEC 61496-3:2008) EN 62262:2002, Degrees of protection provided by enclosures for electrical equipment against external mechanical impacts (IK code) (IEC 62262:2002) EN ISO 3744:2010, Acoustics - Determination of sound power levels and sound
41、energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) BS EN 16486:2014EN 16486:2014 (E) 8 EN ISO 3746:2010, Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound p
42、ressure - Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010) EN ISO 3747:2010, Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering/survey methods for use in situ in a reverberant enviro
43、nment (ISO 3747:2010) EN ISO 4413:2010, Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4871:2009, Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 9614-2:1996, Ac
44、oustics - Determination of sound power levels of noise sources using sound intensity - Part 2: Measurement by scanning (ISO 9614-2:1996) EN ISO 11200:2014, Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic standards for the determination of emission sound pressur
45、e levels at a work station and at other specified positions (ISO 11200:2014) EN ISO 11201:2010, Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting pla
46、ne with negligible environmental corrections (ISO 11201:2010) EN ISO 11202:2010, Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010) E
47、N ISO 11204:2010, Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 12100:2010, Safety of machinery - General principles for des
48、ign - Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13849-1:2008, Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery - Emergency stop - Principles for design (ISO 13850:2006) EN
49、ISO 13855:2010, Safety of machinery - Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010) EN ISO 13856-1:2013, Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors (ISO 13856-1:2013) EN ISO 13856-2:2013, Safety of machinery - Pressure-sensitive protective devices - Part 2: General principles for design and testing of pressure-sensitive edges and pressure-se
