EN 50223-2010 3125 Stationary electrostatic application equipment for ignitable flock material - Safety requirements《易燃棉束材料用固定式静电应用设备 安全要求》.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 50223:2010Stationary electrostaticapplication equipment forignitable flock material Safety requirementsCopyright European Committee for Electrotechnical Standardization Pro

2、vided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 50223:2010. It supersedes BS EN 50223:2001 which is withdrawn.The UK partic

3、ipation in its preparation was entrusted to Technical Committee GEL/31/X, Equipment for explosive atmospheres.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Use

4、rs are responsible for its correct application. BSI 2011 ISBN 978 0 580 62642 5 ICS 29.260.20; 87.100 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 20

5、11.Amendments issued since publicationDate T e x t a f f e c t e dCopyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010EUROPEAN STANDARD EN 50223

6、NORME EUROPENNE EUROPISCHE NORM May 2010 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2010 CENELEC - All rights of exploitation i

7、n any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 50223:2010 E ICS 29.260.20; 87.100 Supersedes EN 50223:2001English version Stationary electrostatic application equipment for ignitable flock material - Safety requirements Matriel fixe de projection lectrostatique de fl

8、ock ignitable - Exigences de scurit Stationre elektrostatische Flockanlagen fr entzndbaren Flock - Sicherheitsanforderungen This European Standard was approved by CENELEC on 2010-05-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for g

9、iving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three officia

10、l versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committ

11、ees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and t

12、he United Kingdom. Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010EN 50223:2010 - 2 - Foreword This European Standard was prepared by SC 31-

13、8, Electrostatic painting and finishing equipment, of Technical Committee CENELEC TC 31, Electrical apparatus for potentially explosive atmospheres. It was submitted to the formal vote and was approved by CENELEC as EN 50223 on 2010-05-01. This document supersedes EN 50223:2001. The State of the Art

14、 is included in Annex ZY “Significant changes between this European Standard and EN 50223:2001” Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent r

15、ights. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2011-05-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2013-05-01 Thi

16、s European Standard has been prepared under a mandate given to CENELEC by the European Commission and the European Free Trade Association and covers essential requirements of EC Directives 2006/42/EC (see Annex ZZA) and 94/9/EC (see Annex ZZB). _ Copyright European Committee for Electrotechnical Sta

17、ndardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010- 3 - EN 50223:2010 Contents Page Introduction 5 1 Scope 5 2 Normative references 5 3 Definitions 7 4 List of significant hazards 13 4.1 General .

18、 13 4.2 Mechanical hazards 13 4.3 Electrical hazards 14 4.4 Hazards generated by noise . 14 4.5 Hazards resulting from dangerous substances 15 4.6 Fire hazards 15 4.7 Explosion hazards . 15 4.8 Hazards by malfunctions of the control system 16 4.9 Hazards by failure of energy supply . 16 5 Safety req

19、uirements and/or measures 16 5.1 General requirements for electrostatic flock application systems . 16 5.2 Categorisation of electrostatic flock application systems . 16 5.3 Equipment requirements for flock application systems of category 3. 17 5.4 Requirements for the high voltage supply 18 5.5 Req

20、uirements for the flock application booth 19 6 Testing . 27 6.1 Type test of the high voltage cables . 27 6.2 Routine tests of the stationary equipment 27 6.3 Testing of the requirements for the flock application booth 29 7 Information for use 31 7.1 General . 31 7.2 Instruction manual . 31 7.3 Mark

21、ing of the flock application system 34 7.4 Marking of the flock application booth 36 Annex A (normative) Determination of the concentration of ignitable flock material in terms of LEL 37 A.1 Calculation 37 A.2 Examples of calculation Determination of concentration of ignitable flock material based o

22、n a given average design air velocity . 38 Annex B (normative) Determination of concentration of ignitable solvents in terms of LEL 39 B.1 Calculation 39 B.2 Example for calculation - Determination of fresh air flow based on a design concentration value 40 Annex C (normative) Classification of hazar

23、dous zones for explosive atmosphere 41 C.1 Classification of hazardous areas for explosive atmosphere, in which only flock-air mixtures can occur . 42 C.2 Classification of hazardous areas for explosive atmosphere, in which hybrid mixtures can occur (in addition to figure C.1) . 43 Annex D (informat

24、ive) Example of marking 43 Annex ZZA (informative) Coverage of Essential Requirements of EU Directive 2006/42/EC . 44 Annex ZZB (informative) Coverage of Essential Requirements of EU ATEX Directive 94/9/EC . 46 Annex ZY (informative) Significant changes between this European Standard and EN 50223:20

25、01 47 Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010EN 50223:2010 - 4 - Bibliography 48 Figures Figure C.1 Flock application booth with clo

26、sed flock recovery system 41 Figure C.2 Flock application booth with open or closed flock recovery system, solvent concentration below 20 % of LEL 42 Tables Table 1 Electrostatic flock application systems for ignitable flock Overview 16 Table 2 Requirements for electrostatic flock application system

27、s of category 3 for ignitable flock 17 Table 3 Survey of tests 27 Table 4 Test intervals 34 Copyright European Committee for Electrotechnical Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010-

28、 5 - EN 50223:2010 Introduction In the process of electrostatic flock application, the flock is transported from a reservoir through an electrical field either by gravitational forces or an air stream or electrostatic forces. As the flock particles disperse due to the flock application device and/or

29、 the electric field, they are electrostatically charged by means of high voltage of some tens of kilovolts aligned and, in the form of a cloud, encased by and deposited on the grounded workpiece. They stick to those workpieces, which are covered with an adhesive layer. The adhesive is set at room te

30、mperature or by heating. Flock particles not deposited on the workpiece (overspray) are upcast or removed by the exhaust ventilation system, by brushes or other devices into the flock recovery system. 1 Scope 1.1 This European Standard specifies requirements for automatic electrostatic flock applica

31、tion equipment which is designed for applying ignitable flock which may form explosive atmospheres in the flock application area. In this context a distinction is made between flock application devices which due to their type of construction comply with the requirements as laid down in EN 50050 as a

32、pplicable, and those for which higher discharge energies are stipulated. This European Standard also specifies the constructional requirements for a safe operation of the stationary equipment of flock application booths, including the electrical installations and the accessories. This European Stand

33、ard deals with all significant hazards, hazardous situations and events relevant to flock application booths, when they are used as intended and under conditions which are foreseeable as malfunction by the manufacturer (see Clause 4). 1.2 This European Standard considers four types of electrostatic

34、flock systems. For more details, see Table 1. 1.3 This European Standard deals with those hazards occurring during stationary automatic electrostatic flocking. Among these hazards are, above all, ignition hazards of the generated explosive atmosphere and hazard to persons. 1.4 The stationary equipme

35、nt dealt with in this European Standard is considered to be equipment of group II, category 3D for the use in areas with potential explosion hazards of zone 22. 1.5 In cases of hybrid mixtures, the stationary equipment dealt with in this European Standard is also considered as equipment of group II,

36、 category 3G for the use in areas with potential explosion hazard of zone 2. 1.6 This European Standard is not applicable for - flock systems operated with AC voltage, - the application system for liquid or pasty substances (e.g. adhesives, primer), - the cleaning of flock application booths, - the

37、storage and handling of ignitable substances outside the coating plant. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced

38、 document (including any amendments) applies. EN 50050:2006, Electrical apparatus for potentially explosive atmospheres - Electrostatic hand-held spraying equipment EN 60079-0:2006 1), Electrical apparatus for explosive gas atmospheres - Part 0: General requirements (IEC 60079-0:2004, mod.) EN 60204

39、-1:2006 + A1:2009, Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005 + A1:2008) 1)Superseded by EN 60079-0:2009 “Explosive atmospheres - Part 0: Equipment - General requirements” (IEC 60079-0:2007) Copyright European Committee for Electrotechnica

40、l Standardization Provided by IHS under license with CENELECNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 50223:2010EN 50223:2010 - 6 - EN 60529:1991 + A1:2000, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989 + A1:1999) EN 61241-0:200

41、6, Electrical apparatus for use in the presence of combustible dust - Part 0: General requirements (IEC 61241-0:2004, mod. + corr. Nov. 2005) EN 61241-10:2004, Electrical apparatus for use in the presence of combustible dust - Part 10: Classification of areas where combustible dust are or may be pre

42、sent (IEC 61241-10:2004) EN 61340-4-1:2004, Electrostatics - Part 4-1: Standard test methods for specific applications - Electrical resistance of floor coverings and installed floors (IEC 61340-4-1:2003) EN 62061:2005, Safety of machinery - Functional safety of safety-related electrical, electronic

43、and programmable electronic control systems (IEC 62061:2005) EN 619, Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads EN 746-1:1997 + A1:2009, Industrial thermoprocessing equipment - Part 1: Common safety requirements for ind

44、ustrial thermoprocessing equipment EN 953, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 981, Safety of machinery - System of auditory and visual danger and information signals EN 1037, Safety of machinery - Prevention of unexpecte

45、d start-up EN 1081:1998, Resilient floor coverings - Determination of the electrical resistance EN 1127-1:2007, Explosive atmospheres - Explosion prevention and protection Part 1: Basic concepts and methodology EN 1149-5, Protective clothing - Electrostatic properties - Part 5: Material performance

46、and design requirements EN 12445, Industrial, commercial and garage doors and gates - Safety in use of power operated doors - Test methods EN 12453, Industrial, commercial and garage doors and gates - Safety in use of power operated doors Requirements EN 12635, Industrial, commercial and garage door

47、s and gates - Installation and use EN 12978, Industrial, commercial and garage doors and gates - Safety devices for power operated doors and gates - Requirements and test methods EN 13463-1:2009, Non-electrical equipment for use in potentially explosive atmospheres - Part 1: Basic method and require

48、ments EN 13478:2001 + A1:2008, Safety of machinery - Fire prevention and protection EN 13501-1 + A1, Fire classification of construction products and building elements - Part 1: Classification using data from reaction to fire tests EN 14373, Explosion suppression systems EN 14460, Explosion resistan

49、t equipment EN 14462, Surface treatment equipment - Noise test code for surface treatment equipment including its ancillary handling equipment - Accuracy grades 2 and 3 EN 14491, Dust explosion venting protective systems EN 14797, Explosion venting devices EN 14986, Design of fans working in potentially explosive atmospheres EN 15089, Explosi

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