1、BRITISH STANDARD BS EN ISO 4165:2003 Road vehicles Electrical connections Double-pole connection The European Standard EN ISO 4165:2003 has the status of a British Standard ICS 43.040.10 BS EN ISO 4165:2003 This British Standard was published under the authority of the Standards Policy and Strategy
2、Committee on 22 May 2003 BSI 22 May 2003 ISBN 0 580 41922 3 National foreword This British Standard is the official English language version of EN ISO 4165:2003. It is identical with ISO 4165:2001. It supersedes BS EN 24165:1992 which is withdrawn. The UK participation in its preparation was entrust
3、ed to Technical Committee AUE/16, Electrical and electronic equipment, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications ref
4、erred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary prov
5、isions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation
6、, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pa
7、ges ii and iii, a blank page, pages 1 to 4, an inside back cover and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM ENISO4165 May2003
8、 ICS43.040.10 SupersedesEN24165:1991 Englishversion RoadvehiclesElectricalconnectionsDoublepoleconnection (ISO4165:2001) VhiculesroutiersConnexionslectriquesConnexion bipolaire(ISO4165:2001) StraenfahrzeugeElektrischeVerbindungenZweipolige Steckverbindung(ISO4165:2001) ThisEuropeanStandardwasapprove
9、dbyCENon20February2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheM
10、anagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenational
11、standardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,Spain,Sweden,SwitzerlandandUn ited Kingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNO
12、RMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.ENISO4165:2003EForeword ThetextofISO4165:2001hasbeenpreparedbyTechnicalCommitteeISO/TC22“Road vehicles”oftheInternationalOrganizationforStandardiz
13、ation(ISO)andhasbeentakenoveras ENISO4165:2003byCMC. ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationof anidenticaltextorbyendorsement,atthelatestbyNovember2003,andconflictingnational standardsshallbewithdrawnatthelatestbyNovember2003. ThisdocumentsupersedesEN24165:19
14、91. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsof thefollowingcountriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,Czech Republic,Denmark,Finland,France,Germany,Greece,Hungary,Iceland,Ireland,Italy, Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,
15、Spain,Sweden,Switzerlandand theUnitedKingdom. Endorsementnotice ThetextofISO4165:2001hasbeenapprovedbyCENasENISO4165:2003withoutany modifications. ENISO4165:2003 INTERNATIONAL STANDARD ISO 4165 Second edition 2001-12-01 Reference number ISO 4165:2001(E) Road vehicles Electrical connections Double-po
16、le connection Vhicules routiers Connexions lectriques Connexion bipolaireENISO4165:2003 ISO :5614(1002)E ii FDP dicslaimre This FDP fam elitnoc yt deddebme niayfep.seca In roccatiw ecnadA hycilop gnisnecil sebod, thf sim eliarp eb ytnieiv ro dewb detu sllah ton eb tidesselnu de tt ehyfepseca hwich r
17、ae meil era deddebct desneo tsni dnalat no delmoc ehtupre epfrromign tide ehti.gn In odaolnwding htis life, rapticca setpe trehiet neh serilibisnopty fo ton fnirisebodA gnign ilop gnisnecilcy. TI ehSO tneCraceS lrteraiat catpecon s illibayti in ihts aera. ebodA si t armedarak fo dAS ebotsysme Inroct
18、arop.de teDailfo s tfos ehtware prtcudos t desuo crtaet ehFDP si ff eb nac elit ni dnuoG ehlarene Info talerive to tf eh;eli teh PDF-rctaeirap nomateers weer tpof dezimior rptnii.gn vErec yaeeb sah ert nakt neo rusnet etah tf ehi elis tiusbaf elob esu ry ISO merebm seidob. In the kilnuley evtne ttah
19、 a borpmel talerign to ti f si,dnuo saelpfni eorm teh tneCS laretercratai ta thserdda es igvne olebw. ISO 1002 Ar llieser sthgrvsselnU .de torehceps esiwfi,dei rap ont iht fos bupliactim noarper eb yro decudo tuzilina ni dey form b roy nasnaem y, tcelernahcem ro cinoicla, inclidung tohppocoying m dn
20、aicrfomli, tiwtuoh permini noiss wrtif gnirmo ietI rehSO ta tserdda eheb slow or SIsO memreb ydob in toc ehtnury fo tr ehtseuqeer. ISO copyrithg fofiec tsop esaCael 65 G 1121-HCeneva 02 Te.l + 22 14 10 947 11 Fax + 14 47 2290 9 74 E-liam copyrightsio.ch Web wwwsi.oc.h Prni detni Sztiwerldna ENISO416
21、5:2003 iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject fo
22、r which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on
23、all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International
24、 Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Inter
25、national Standard ISO 4165 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 3, Electrical and electronic equipment. This second edition cancels and replaces the first edition (ISO 4165:1979), of which Figures 1 and 2, and the normative references, have been revised, and
26、to which tests and requirements have been added. ENISO4165:2003 ANRETNIITOTS LANDNADRA ISO 6141002:5)E(1 Road vehicles Electrical connections Double-pole connection 1 Scope This International Standard specifies the dimensions and electrical characteristics of the double-pole connection required for
27、the interchangeability of the electrical connections used to supply additional appliances in road vehicles with a nominal supply voltage of or d.c. 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this Interna
28、tional Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents
29、indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 6722: 1) , Road vehicles 60V and 600V single-core cables Dimensions, test methods and other requirement
30、s ISO 8092-2:2000, Road vehicles Connections for on-board electrical wiring harnesses Part 2: Definitions, test methods and general performance requirements 2) 3 Terms and definitions For the purposes of this International Standard, the terms and definitions given in ISO 8092-2 apply. 4 Dimensions T
31、he dimensions of the plug and socket shall be in accordance with the dimensions shown in Figure 1. Details not specified are left to the manufacturers choice. 5A p p l i c a t i o n The connection is intended for application within protected areas such as the passenger compartment, luggage compartme
32、nt, or similar areas. In case of outside mounting, additional protection is necessary. 6 Tests and requirements 6.1 General Perform the tests at a room temperature of unless otherwise specified. 1) To be published. (Revision of ISO 6722: all parts) 2) Corrected and reprinted 2001. 12 V 24 V (23 5) C
33、 ENISO4165:2003 2 Dimensions in millimetres Key 1 Spring type contact 2 Insulating part (optional) 3 Terminal as agreed between manufacturer and user 4 Contact area 5 Spring-type contact a The resilient part (spring-type contact) of the plug shall be capable of being introduced into the hole with di
34、ameter of the socket in order that the connection and disconnection forces of 6.2 may be performed. b The internal dimensions of the contact springs of the socket shall be such that the connection and disconnection forces of 6.2 may be performed. c If there is no undercut below the length of min. th
35、is dimension shall be min. Figure 1 Dimensions of plug and socket 12 H11 mm 8 mm 12,5 mm ENISO4165:2003 3 6.2 Connection and disconnection 6.2.1 Test The contacts shall be dry and clean. Perform the connection and disconnection in accordance with ISO 8092-2. 6.2.2 Requirement The connection forces m
36、easured shall be a maximum of , and the disconnection forces a maximum of and a minimum of . 6.3 Temperature rise 6.3.1 Test Apply the temperature rise test according to ISO 8092-2, using a mated connection. Connect cables according to ISO 6722 of at least length to the terminals, with a nominal cro
37、ss-sectional area of the conductor of . Apply a current of d.c. to the cables and contacts connected in series. For the test arrangement and areas of temperature measurements, see Figure 2. Key 1L o a d a Areas of temperature measurement for temperature rise test (terminals as agreed between manufac
38、turer and user). Figure 2 Test arrangement 50 N 50 N 16 N 1m 1,5 mm 2 12 A ENISO4165:2003 4 6.3.2 Requirement The temperature rise measured after shall not exceed . 6.4 Connection resistance (voltage drop) 6.4.1 Test Measure the voltage drop as shown in the test arrangement of Figure 2, after the te
39、nth insertion of the connectors, with a current of d.c. 6.4.2 Requirement The voltage drop shall not exceed . 6.5 Withstand voltage 6.5.1 Test Apply the test in accordance with ISO 8092-2 at a relative humidity of between and . 6.5.2 Requirement No flash over or breakdown shall occur when applying t
40、he test voltage for . 6.6 Temperature/humidity cycling 6.6.1 Test Apply the temperature/humidity test according to ISO8092-2:2000, 4.10.1, at the class1 test temperature environmental temperature range of to , and test temperature . 6.6.2 Requirement After the test specified in 6.6.1, the sample sha
41、ll fulfil subsequently performed tests according to 6.4 and 6.5. 6.7 Durability 6.7.1 Test Apply a current of d.c. to a mated plug and socket, and perform 1 000 cycles of insertion and withdrawal at . Measure the temperature rise at the hottest area of the contacts. 6.7.2 Requirement For the test in
42、 6.7.1, the contact temperature rise shall not exceed , and the voltage drop as shown in Figure 2 shall not exceed . 1 h 16 K 12 A 50 mV 45 % 75 % 1min 40 C + 70 C (85 2) C 12 A (18 1) cycles/min 16 K 70 mV ENISO4165:2003 BS EN ISO 4165:2003 BSI 389 Chiswick High Road London W4 4AL BSI British Stand
43、ards Institution BSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter. Revisions British Standards are updated by amendment or revision. Users of British St
44、andards should make sure that they possess the latest amendments or editions. It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would inform the Secretary of the techn
45、ical committee responsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400. BSI offers members an individual updating service called PLUS which ensures that subscribers automatically receive the latest editions of standards. Buying st
46、andards Orders for all BSI, international and foreign standards publications should be addressed to Customer Services. Tel: +44 (0)20 8996 9001. Fax: +44 (0)20 8996 7001. Email: ordersbsi-. Standards are also available from the BSI website at http:/www.bsi-. In response to orders for international s
47、tandards, it is BSI policy to supply the BSI implementation of those that have been published as British Standards, unless otherwise requested. Information on standards BSI provides a wide range of information on national, European and international standards through its Library and its Technical He
48、lp to Exporters Service. Various BSI electronic information services are also available which give details on all its products and services. Contact the Information Centre. Tel: +44 (0)20 8996 7111. Fax: +44 (0)20 8996 7048. Email: infobsi-. Subscribing members of BSI are kept up to date with standards developments and receive substantial discounts on the pur
