1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2002 09 11 Revised Updated and renumbered 1996 08 14 Revised Revised Title T. Horoszy 1995 11 20 Activated T. Horoszy Printed copies are uncontrolled Page 1 of 2 Copyright 2002, Ford Global Technologies, Inc
2、. LUBRICANT, LIQUID TYPE, ASSEMBLY AID ESA-M1B6-A2 1. SCOPE The material defined by this specification is a ready-to-use liquid soap of uniform composition. 2. APPLICATION This specification was released originally for material used as a rubber lubricant. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FO
3、R PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 FORM Liquid 3.3 pH, max 10.6 (ASTM E 70) 3.4 SURFACE TENSION, max 35 mN/m (ASTM D 1331) 3.5 TOTAL SOLIDS 0.75 - 2.00 % (ASTM D 460, Method “A
4、“) 3.6 EFFECT ON RUBBER, Volume Increase, max 1.0 % 70 h at 23 +/- 2 C (on R-515 Natural Rubber) 3.7 SPECIFIC GRAVITY 0.99 - 1.01 (ASTM D 891, Method C) 3.8 VISCOSITY, at 37.8 C 0.7 - 2.0 mm2/s (ASTM D 88) ENGINEERING MATERIAL SPECIFICATION ESA-M1B6-A2 Page 2 of 2 Copyright 2002, Ford Global Technol
5、ogies, Inc. 3.9 CORROSION Ford Motor Company, at its option may conduct corrosion testing on materials/parts supplied to this specification. 3.10 QUALITY CONFORMANCE REQUIREMENTS 3.10.1 Production Shipment MinimumTest Frequency Material from each lot (a lot is all the material produced in an average
6、 production day not to exceed an eight hour production period). The material shall be tested and certified by the supplier to the balance of acidity to alkalinity by determining that the free fatty acid or free alkaline (KOH) is less than 0.15 %. 3.10.2 Periodic Qualification Test MinimumTestFrequency Once a year each supplier is required to perform complete qualification testing. The testing may be performed either by a Ford or supplier laboratory and records retained by the supplier for review by the Ford quality control activity.
