FORD WRS-M9H144-A1-2016 SHEETING POLYESTER POLYAMIDE NON WOVEN STITCH BONDED 270 g m2 (8 oz) TO BE USED WITH FORD WSS-M99P1111-A .pdf

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1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 00 2016 07 08 Released A.Wilson, EU Controlled document at www.MATS Copyright 2016, Ford Global Technologies, Inc. Page 1 of 4 SHEETING, POLYESTER/POLYAMIDE, NON WOVEN, STITCH BONDED WRS-M9H144-A1 270 g/m2 (8 oz) 1. SCOPE The materials de

2、fined by these specifications are polyester, stitch bonded sheeting of good quality and uniform composition. This is a solid color matched sheet. 2. APPLICATION This specification was released originally for seat back applications for the Transit in Europe with a solid color matched face. 3. REQUIRE

3、MENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on the drawing, CAD file, or other documents. The list of approved sources is located within Ford at o

4、r available externally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values are based on material conditioned for not less than 24 h prior to testing in a controlled environment of 23 +/- 2 C and 50 +/- 5% relative humidity. Testing of the material should occur in

5、the conditioning environment or soon after removal. 3.3 PERFORMANCE CRITERIA 3.3.1 In addition to the requirements listed herein, the end-item sheet shall be tested to WSS-M8P16-B and any additional SDS requirements. The details for each of the suppliers specific construction shall be documented in

6、the supplement attached and uploaded into the scanned data package. 3.3.2 Vehicle Interior Environment Quality Materials/Component Performance Requirements Materials used in interior applications must meet the requirements outlined in WSS-M99P2222-D1/ latest. Data must be included at the appropriate

7、 program milestone. ENGINEERING MATERIAL SPECIFICATION WRS-M9H144-A1 Copyright 2016, Ford Global Technologies, Inc. Page 2 of 4 3.3.3 Recycled Content This specification must contain 50% recycled content as defined by WRS- M99P42-A2 (Textile Materials, Identification of Recycled Content). 3.4 SAMPLE

8、 SELECTION All evaluations shall be conducted on test specimens taken from finished roll goods prior to any subsequent operations, such as reheating or molding. 3.5 APPEARANCE The color, pattern, and gloss shall match the approved Corporate Design master sample. 3.6 COMPOSITION 3.6.1 Face Fiber 20%P

9、olyamide (ASTM D276) 80%Polyester 3.7 METHOD OF DYEING Solution 3.8 CONSTRUCTION 3.8.1 Face Fiber (ASTM D 1244) 3.3 dtex PET 30% 4.4 dtex PET (Recycled) 25% 6.7 dtex PET (Recycled) 25% 6.7 dtex PA 20% Denier range approved for each suppliers construction can be found in the scanned data package. 3.9

10、 THICKNESS* 2.5 +/- 0.25 mm (ISO 1765) *Face thickness prior to molding. 3.10 WEIGHT 3.10.1 Face Fiber (243 - 297) g/m2 (ASTM D5848) (7.2 8.8) oz Weight tolerances approved for each suppliers construction can be found in the scanned data package. Approved moldable substrate weights can also be found

11、 on the Approved Source Listing. 4. GENERAL INFORMATION This information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. ENGINEERING MATERIAL SPECIFICATION WRS-M9H144-A1

12、 Copyright 2016, Ford Global Technologies, Inc. Page 3 of 4 4.1 DRAWING CALL OUT The following shall be called out on the Engineering drawing to correctly designate the approved material. WRS-M9H144-A1 Supplier Name and Product Code (As it appears on the Approved Source Listing) WSS-M8P16-B 4.2 APPR

13、OVAL OF MATERIALS Suppliers desiring approval of their materials shall first obtain an expression of interest from Purchasing, Design or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their laboratory test reports, signed by a qualified and authorized r

14、epresentative of the test facility, demonstrating full compliance with all the requirements of the Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request, the supplier will review the associated quality control docum

15、ents (Process Failure Mode and Effects Analysis, Control Plans, Certification testing) with Ford. 4.3 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material origi

16、nally approved, whether or not such changes affect the materials ability to meet the specification requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a comp

17、leted Suppliers Request for Engineering Approval, SREA. For parts and components using Ford Engineering Material Specifications, all samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until

18、 Job 1. 4.4 RESTRICTED SUBSTANCE MANAGEMENT STANDARD Substance restrictions imposed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is

19、the suppliers responsibility to comply with this standard on a continuing basis through IMDS and or GMAP reporting. 5. SUMMARY OF REVISIONS ENGINEERING MATERIAL SPECIFICATION WRS-M9H144-A1 Copyright 2016, Ford Global Technologies, Inc. Page 4 of 4 Non Woven Carpet Construction Supplement Supplier _S

20、upplier Contact Name_ Number _ Product/ Style Name _ Material Specification _ Performance Specification _ Supplier Product Code _ Manufacturing Location _ Supplier Lab Number _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _ _ Minimum Recycled Content _ % PIR _ % PCR Pre-Coat AS

21、TM D276 _ _ Mass Backing ASTM D276 _ _ Back Coating ASTM D276 _ _ Construction Solution or piece dyed (circle one) Denier (s) _ Face Fiber Thickness ISO 1765 _+/- _ mm Pre Coating Thickness ISO 1765 _+/- _ mm Mass Backing Thickness ISO 1765 _+/- _ mm Back Coating Thickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Pre Coating ASTM D5848 _+/- _ g/m2 Mass Backing ASTM D5848 _+/- _ g/m2 Back Coating ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _

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