1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2008 11 06 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2007 07 31 Revised Inactivated and removed WSD-M1H516-A2, no replacement named; Revised 2.0; Deleted 3.4.2 S. Kornylo 1992 03 25 Released C10200540 P.A. Osman Printed copi
2、es are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 1 of 3 FABRIC, RUSHING PATTERN, KNITTED, UNLAMINATED WSD-M1H516-A3 FABRIC, RUSHING PATTERN, KNITTED, 3 mm WSD-M1H516-B1 FABRIC, RUSHING PATTERN, KNITTED, 6 mm WSD-M1H516-B2 FABRIC, RUSHING PATTERN, KNITTED, 15 mm WSD-M1H516-B5 FA
3、BRIC, RUSHING PATTERN, KNITTED, 6 mm WSD-M1H516-D2 NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a 6 bar 32 gauge DBR knitted, simulated velour, polyester bodycloth. 2. APPLICATION These specifications were released originally for material used as an interior
4、 trim fabric for the CDW27 program. The face fabric is flame laminated to polyether urethane foam and a knitted fabric backing for seating applications. The face fabric is flame laminated to polyether foam alone for inner door and quarter trim panel applications. The face fabric is supplied unlamina
5、ted for seat piping applications. RUSHING PATTERN WSD-M1H516-A3 Unlaminated, no backcoating WSD-M1H516-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H516-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H516-B5 15.0 mm, flame laminated to polyether foam a
6、nd knitted fabric WSD-M1H516-D2 A3 variant, 6.0 mm, flame laminated to polyether foam 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part produc
7、ers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). ENGINEERING MATERIAL SPECIFICATIONWSD-M1H516-A3/B1/B2/B5/D2 Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 2 of 3 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5% t
8、olerance (ASTM D 3887) Wales 62 wales/10 cm Courses 81 courses/10 cm 3.4.3 Fabric Weight, range (WSD-M1H516-A3) 410 - 470 g/m2(FLTM BN 106-01) 3.4.4 Pile Height, min 1.7 mm (microscope technique) 3.5 COMPOSITION (ASTM D 629) Tolerance as specified in WSB-M8P1-H. Fabric 100% polyester Backcoating FR
9、Treated Acrylic 3.6 YARN CONSTRUCTION (ASTM D 1244) face (A) f 68 (polyester, textured) X 2; B 33.3 tex face (B) f 34 (polyester, textured) X 2; B 33.3 tex Middle f 34 (polyester, textured); B 16.7 tex Back f 34 (polyester, textured); B 16.7 tex 3.7 METHOD OF DYEING Yarn dyed, Jet 3.8 FINISHING OPER
10、ATIONS Knit slit, shear, brush, coat, brush and shear 3.9 REQUIREMENTS FOR POLYETHER FOAM 3.9.1 As specified in WSD-M2D243-A2 3.10 REQUIREMENTS FOR THE BACKING FABRIC 3.10.1 As specified in WSD-M9H136-A ENGINEERING MATERIAL SPECIFICATIONWSD-M1H516-A3/B1/B2/B5/D2 Printed copies are uncontrolled Copyr
11、ight 2008, Ford Global Technologies, LLC Page 3 of 3 3.11 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.11.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H516-B1 4.0 +/- 1.0 mm WSD-M1H516-B2 8.0 +/- 1.0 mm WSD-M1H516-B5 15.0 +/- 1.0 mm WSD-M
12、1H516-D2 7.5 +/- 1.0 mm 3.11.2 Weight, min (FLTM BN 106-01) WSD-M1H516-B1 580 +/- 50 g/m2WSD-M1H516-B2 700 +/- 50 g/m2WSD-M1H516-B5 1040 +/- 50 g/m2WSD-M1H516-D2 700 +/- 50g/m23.12 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bo
13、nded composite 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase Departments will ensure that both materials defined in these specifications and shipped to any one Assembly Plant will be produced by one Supplier only.
