1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 07 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 01 27 Revised Para. 3.0 inserted ; Para 3.1, 3.2 ,3.3, 3.20, 3.21, 4 deleted 1992 07 01 C10226033 Released M. Judd Printed copies
2、are uncontrolled Page 1 of 6 Copyright 2008, Ford Global Technologies, Inc. FABRIC, FLOW PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H578-A FABRIC, FLOW PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H578-B1 FABRIC, FLOW PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H578-B2 FABRIC, FLOW PATTERN, WOVEN JACQUARD, 3 mm WSD-
3、M1H578-C1 FABRIC, FLOW PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H578-C2 FABRIC, FLOW PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H578-D2 FABRIC, FLOW PATTERN, WOVEN JACQUARD, 3 mm PU WSD-M1H578-F1 FABRIC, FLOW PATTERN, WOVEN JACQUARD, 6 mm PU WSD-M1H578-F2 FABRIC, FLOW PATTERN, WOVEN JACQUARD, HFW WSD-M1H578-G F
4、ABRIC, FLOW PATTERN, WOVEN JACQUARD, HFW WSD-M1H578-H FABRIC, FLOW PATTERN, WOVEN JACQUARD, HFW WSD-M1H578-J FABRIC, FLOW PATTERN, WOVEN JACQUARD, HFW WSD-M1H578-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven jacquard polyester face fabric which can
5、be flame laminated to polyester or polyether urethane foam and backed with either a knitted fabric or polyurethane film. It can be backed with HFW weldable backcoating. 2. APPLICATION These specifications were released originally for material used as an interior trim fabric. WSD-M1H578-A is used for
6、 molded headrests and also adhesive coated for use on inner door panels. WSD-M1H578-B1, B2, C1, C2, F1 and F2, are used for seat wearing surfaces. WSD-M1H578-D2 is used for adhesively bonded door and quarter trim panel applications. WSD-M1H578-G, H, J and K, are used for inner door, quarter trim pan
7、els and/or as specified on Engineering Drawings. FLOW PATTERN WSD-M1H578-A Unlaminated WSD-M1H578-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H576-B2 6.0 mm, flame laminated to polyether foam and knitted fabric ENGINEERING MATERIAL SPECIFICATION WSD-M1H578 A/B1/B2/C1/C2 D2/
8、F1/F2/G/H/J/K Page 2 of 6 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H578-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H578-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H578-D2 6.0 mm, flame laminated to polyet
9、her foam WSD-M1H578-F1 3.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H578-F2 6.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H578-G HF weldable vinyl film adhesive bonded or an engineering approved alternative WSD-M1H578-H H
10、F-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H578-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H578-K HF-weldable PU backcoating applied by
11、 the doctor- knife spreading technique, or an engineering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSB-M8P1-I. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers mus
12、t conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D375) Warp 200 ends/ 10 cm Weft 180 picks/ 10 cm ENGINEERING MATERIAL SPECIFICATION WSD-M1H578 A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 3 of 6 Cop
13、yright 2008, Ford Global Technologies, Inc. 3.4.2 Fabric Weight, range 320 - 360 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100 % polyester 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 760 dtex f128 (polyester, bright, air texturized, MLB section) Weft 760 dtex f192 (polyester, dul,air tex
14、turizrond section) 3.7 METHOD OF DYEING Yarn Dyed or asprovbyMaterials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.11 REQUIREMENTS FOR
15、THE BACKING As specified in WSD-M9H136-A FABRIC (C1, C2) 3.12 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H111-B FABRIC (B1, B2) 3.13 REQUIREMENTS FOR THE As specified in WSD-M99H134-B1 POLYURETHANE BACKING FILM 3.14 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM
16、D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H578-B1 3.0 +/- 1.0 mm WSD-M1H578-B2 6.0 +/- 1.0 mmENGINEERING MATERIAL SPECIFICATION WSD-M1H578 A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 4 of 6 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H578-C1 3.0 +/- 1.0 mm WSD-M
17、1H578-C2 6.0 +/- 1.0 mmWSD-M1H578-D2 6.0 +/- 1.0 mm WSD-M1H578-F1 3.0 +/- 1.0 mmWSD-M1H578-F2 6.0 +/- 1.0 mm 3.14.2 Compressed Thickness, (ASTM D 1777, circular presser foot area 645 mm2, 1 kg Force, 5 s dwell) WSD-M1H578-D2 2.45 +/- 0.3 mm WSD-M1H578-F1 1.65 +/- 0.3 mm WSD-M1H578-F2 2.45 +/- 0.3 mm
18、 3.14.3 Weight, min (FLTM BN 106-01) WSD-M1H578-B1 480 +/- 40 g/m2WSD-M1H578-B2 590 +/- 40 g/m2WSD-M1H578-C1 470 +/- 40 g/m2WSD-M1H578-C2 530 +/- 40 g/m2WSD-M1H578-D2 550 +/- 40 g/m2WSD-M1H578-F1 450 +/- 40 g/m2WSD-M1H578-F2 530 +/- 40 g/m23.14.4 Stretch and set, %, range (SAE J855) Stretch (WSD-M1H
19、578-B1, B2, C1, C2) Warp 1 -10 eftStretch (WSD-M1H578-F1, F2) Warp 0 -8 eft 19Set Warp 0 -5 eft3.14.5 Modulus, max (WSD-M1H578-D2) Strain, 6% Warp 250 N Weft 300 N ENGINEERING MATERIAL SPECIFICATION WSD-M1H578 A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 5 of 6 Copyright 2008, Ford Global Technologies, Inc.
20、3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H578-G) 3.15.1 Weight, min (Film BN 106-01) Fabric 320 g/m2PVC film 100 g/m2Total 420 g/m2Or an Engineering Approved Alternative 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H578-H) 3.16.1 Weight, min (FLTM BN 106-01) Fabric 320 g/m2Acryli
21、c Backcoating 35 g/m2Total 355 g/m2Or an Engineering Approved Alternative 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H578-J) 3.17.1 Weight, min (FLTM BN 106-01) Fabric 320 g/m2PVCBackoating 40 g/m2Total 360 g/m2Or an Engineering Approved Alternative 3.18 REQUIREMENTS FOR THE BACKCOATED MAT
22、ERIAL (WSD-M1H578-K) 3.18.1 Weight, min (FLTM BN 106-01) Fabric 320 g/m2PU Bakcoating 40 g/m2Total 360 g/m2Or an Engineering Approved Alternative ENGINEERING MATERIAL SPECIFICATION WSD-M1H578 A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 6 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.19 FLAMMABILITY
23、ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face free fabric when used as a fully bonded composite 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
