1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 07 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 01 27 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.19, 3.20, 4 deleted 1993 03 10 C10284761 Released M. Judd Printed copies a
2、re uncontrolled Page 1 of 6 Copyright 2008, Ford Global Technologies, Inc. FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H595-A FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, 3mm WSD-M1H595-B1 FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, 6mm WSD-M1H595-B2 FABRIC, MIDNIGHT PATTERN, WOVEN JACQUA
3、RD, 3mm WSD-M1H595-C1 FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, 6mm WSD-M1H595-C2 FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, 6mm WSD-M1H595-D2 FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, 3mm PU WSD-M1H595-F1 FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, 6mm PU WSD-M1H595-F2 FABRIC, MIDNIGHT PATTERN, WOVEN
4、JACQUARD, HFW WSD-M1H595-G FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, HFW WSD-M1H595-H FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, HFW WSD-M1H595-J FABRIC, MIDNIGHT PATTERN, WOVEN JACQUARD, HFW WSD-M1H595-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven j
5、acquard polyester face fabric which can be flame laminated to polyester or polyether urethane foam and backed with either a knitted fabric or polyurethane film. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H595-A is used for molded headrests and also adhesive coated f
6、or use on inner door panels. WSD-M1H595-D2 is used for adhesively bonded door and quarter trim panel applications. WSD-M1H595-B1, B2, C1, C2, F1 & F2 are used for seat wearing surfaces. WSD-M1H595-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. M
7、IDNIGHT DESIGN WSD-M1H595-A Unlaminated WSD-M1H595-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H595-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H595-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL
8、 SPECIFICATION WSD-M1H595-A/B1/B2/C1/C2/D2/F1/F2/G/H/J/K Page 2 of 6 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H595-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H595-D2 6.0 mm, flame laminated to polyether foam WSD-M1H595-F1 3.0 mm, flame laminated
9、to polyester foam and knitted fabric (EAO use only) WSD-M1H595-F2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H595-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSD-M1H595-H HF-weldable acrylic backcoating applied by the docto
10、r-knife spreading technique, or an engineering approved alternative WSD-M1H595-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H595-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engine
11、ering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production M
12、aterials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5% tolerance (ASTM D 3775) Warp 120 ends/10 cm Weft 95 picks/10 cm 3.4.2 Fabric Weight, range 290 - 335 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100% polyester ENGINEERING MATERIAL SPECIFICATION WSD-M1H595-A/B
13、1/B2/C1/C2/D2/F1/F2/G/H/J/K Page 3 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 1330 dtex f288 (polyester, semi-dull, air texturised) Weft 1340 dtex f288 (polyester, semi-dull, air texturised) 3.7 METHOD OF DYEING Yarn dyed or as approved by Materials
14、Engineering 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.11 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H136-A or an FABRIC Engineering Approv
15、ed Alternative 3.12 REQUIREMENTS FOR THE As specified in ESD-M99H134-A POLYURETHANE BACKING FILM 3.13 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.13.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2,8 g Force, 43 Pa pressure) WSD-M1H595-B1 3.0 +/- 1.0mm WSD-M1H595-B2 6.0 +/-
16、 1.0mm WSD-M1H595-C1 3.0 +/- 1.0mm WSD-M1H595-C2 6.0 +/- 1.0mm WSD-M1H595-D2 6.0 +/- 1.0mm WSD-M1H595-F1 3.0 +/- 1.0mm WSD-M1H595-F2 6.0 +/- 1.0mm 3.13.2 Compressed Thickness (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 5s dwell) WSD-M1H595-F1 1.65 +/- 0.3mm WSD-M1H595-F2 2.45 +/-
17、0.3mm ENGINEERING MATERIAL SPECIFICATION WSD-M1H595-A/B1/B2/C1/C2/D2/F1/F2/G/H/J/K Page 4 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.13.3 Weight, range WSD-M1H595-B1 450 +/- 40 g/m2WSD-M1H595-B2 560 +/- 40 g/m2WSD-M1H595-C1 430 +/- 40 g/m2WSD-M1H595-C2 520 +/- 40 g/m2WSD-M1H595-D2 530 +/-
18、 40 g/m2WSD-M1H595-F1 430 +/- 40 g/m2WSD-M1H595-F2 520 +/- 40 g/m23.13.4 Stretch and Set, %, range (SAE J855) Stretch Warp 6 +/- 4eftSet Warp 0 -5 eft3.13.5 Modulus, max (WSD-M1H595-F1,F2) Strain, 6 % Warp 160 N Weft 350 N 3.14 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H595-G) 3.14.1 Weight, m
19、in (FLTM BN 106-01) PVC film 100 g/m2Or an engineering approved alternative. Face fabric weight as specified in para 3.4.2 ENGINEERING MATERIAL SPECIFICATION WSD-M1H595-A/B1/B2/C1/C2/D2/F1/F2/G/H/J/K Page 5 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.15 REQUIREMENTS FOR BACKCOATED MATERIAL
20、 (WSD-M1H595-H) 3.15.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Or an Engineering Approved Alternative. Face fabric weight as specified in para 3.4.2 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (ESD-M1H595-J) 3.16.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Or an Engineeri
21、ng Approved Alternative. Face fabric weight as specified in para 3.4.2. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H595-K) 3.17.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Or an Engineering Approved Alternative. Face fabric weight as specified in para 3.4.2. 3.18 FLAMMABILITY (ISO
22、 3795/SAE J369) Burn rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. ENGINEERING MATERIAL SPECIFICATION WSD-M1H595-A/B1/B2/C1/C2/D2/F1/F2/G/H/J/K Page 6 of 6 Copyright 2008, Ford Global Technologies, Inc. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in this specification and shipped to any one assembly plant will be produced by one supplier only.
