1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 18 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 03 19 Revised Para 3.0 inserted ; Para .3.1, 3.2, 3.3, 3.18, 3.19, 4 deleted 1994 09 30 C10348613 Released N.J. Komatsu Printed co
2、pies are uncontrolled Page 1 of 5 Copyright 2008, Ford Global Technologies, Inc. FABRIC, CONTACT PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H663-A FABRIC, CONTACT PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H663-B1 FABRIC, CONTACT PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H663-B2 FABRIC, CONTACT PATTERN, WOVEN JA
3、CQUARD, 3 mm WSD-M1H663-C1 FABRIC, CONTACT PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H663-C2 FABRIC, CONTACT PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H663-D2 FABRIC, CONTACT PATTERN, WOVEN JACQUARD, HFW WSD-M1H663-G FABRIC, CONTACT PATTERN, WOVEN JACQUARD, HFW WSD-M1H663-H FABRIC, CONTACT PATTERN, WOVEN JACQUA
4、RD, HFW WSD-M1H663-J FABRIC, CONTACT PATTERN, WOVEN JACQUARD, HFW WSD-M1H663-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven jacquard polyester face fabric which can be flame laminated to polyester or polyether urethane foam and backed with a knitted
5、fabric. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H663-A Is used for molded headrests and also adhesive coated for use on inner door panels. WSD-M1H663-B1, B2, C1, C2, are for seat wearing surfaces. WSD-M1H663-D2 is used for adhesively bonded door and quarter trim
6、panel applications WSD-M1H663-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. CONTACT DESIGN WSD-M1H663-A Unlaminated WSD-M1H663-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H663-B2 6.0 mm, flame laminated to polyether fo
7、am and knitted fabric WSD-M1H663-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H663-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSD-M1H663-A/B1/B2/C1/C2/ D2/G/H/J/K Page 2 of 5 Copyright 2008
8、, Ford Global Technologies, Inc. WSD-M1H663-D2 6.0 mm, flame laminated to polyether foam WSD-M1H663-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSD-M1H663-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approv
9、ed alternative WSD-M1H663-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H663-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative 3. REQUIREMENTS In additio
10、n to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.
11、4.1 Fabric Count, +/- 5% tolerance (ASTM D 3775) Warp 228 ends/10 cm Weft 138 picks/10 cm 3.4.2 Fabric Weight, range 285 - 325 g/m2(FLTM BN 106-01) 3.4.3 Type of weave Twill 3/1 x 1/3 x 3/1 x 1/1 3.5 COMPOSITION (ASTM D 629) Fabric 100 % polyester ENGINEERING MATERIAL SPECIFICATION WSD-M1H663-A/B1/B
12、2/C1/C2/ D2/G/H/J/K Page 3 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 830 dtex f216 (polyester, bright, air texturised) Weft 830 dtex f216 (polyester, dull, air texturised3.7 METHOD OF DYING Yarn dyed and spun dyed or as approved by Materials Enginee
13、ring 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC As specified in WSD-M9H136-A 3.12 REQUIREMENTS FOR THE FLAME
14、 LAMINATED MATERIAL 3.12.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2,8 g Force, 43 Pa pressure) WSD-M1H663-B1 3.0 +/- 1.0 mm WSD-M1H663-B2 6.0 +/- 1.0 mm WSD-M1H663-C1 3.0 +/- 1.0 mm WSD-M1H663-C2 6.0 +/- 1.0 mm WSD-M1H663-D2 6.0 +/- 1.0 mm 3.12.2 Weight, range (FLTM BN 10
15、6-01) WSD-M1H663-B1 450 +/- 50 g/m2WSD-M1H663-B2 560 +/- 50 g/m2WSD-M1H663-C1 430 +/- 50 g/m2WSD-M1H663-C2 520 +/- 50 g/m2WSD-M1H663-D2 520 +/- 50 g/m2ENGINEERING MATERIAL SPECIFICATION WSD-M1H663-A/B1/B2/C1/C2/ D2/G/H/J/K Page 4 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.12.3 Stretch and
16、 Set, %, range (SAE J855) Stretch (WSD-M1H663-B1, B2, C1, C2,) Warp 6 +/- 4 Weft 4 +/- 4Set Warp 0 - 5 Weft 0 -5 3.12.4 Modulus, max (WSD-M1H663-D2) Strain, 6% Warp 250 N Weft 300 N 3.13 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H663-G) 3.13.1 Weight, min. (FLTM BN 106-01) PVC film 100 g/m2*Or
17、 an engineering approved alternative. Face fabric as specified in para. 3.4.2. 3.14 REQUIREMENTS FOR BACKCOATED MATERIAL (WSD-M1H663-H) 3.14.1 Weight, min. (FLTM BN 106-01) Acrylic Backcoating 35 g/m2*Or an Engineering Approved Alternative. Face fabric as specified in para. 3.4.2. ENGINEERING MATERI
18、AL SPECIFICATION WSD-M1H663-A/B1/B2/C1/C2/ D2/G/H/J/K Page 5 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H663-J) 3.15.1 Weight, min. (FLTM BN 106-01) PVC Backcoating 40 g/m2*Or an Engineering Approved Alternative. Face fabric as specified
19、in para. 3.4.2. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H663-K) 3.16.1 Weight, min. (FLTM BN 106-01) PU Backcoating 40 g/m2*Or an Engineering Approved Alternative. Face fabric as specified in para.3.4.2. 3.17 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not requir
20、ed on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
