1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 18 N-STATUS No Replacement L. Schmalz, FNA / M. Montogomery, FOE 2003 04 23 Revised Para 3.0 inserted; para 3.1, 3.2, 3.3, 3.19, 3.20, 4 deleted 1994 09 30 C10348613 Released N. J. Komatsu Printed co
2、pies are uncontrolled Page 1 of 5 Copyright 2008, Ford Global Technologies, Inc. FABRIC, PAROS PLAIN DESIGN, KNITTED, UNLAMINATED WSD-M1H664-A FABRIC, PAROS PLAIN DESIGN, KNITTED, 3 mm WSD-M1H664-B1 FABRIC, PAROS PLAIN DESIGN, KNITTED, 6 mm WSD-M1H664-B2 FABRIC, PAROS PLAIN DESIGN, KNITTED, 3 mm WSD
3、M1H664-C1 FABRIC, PAROS PLAIN DESIGN, KNITTED, 6 mm WSD-M1H664-C2 FABRIC, PAROS PLAIN DESIGN, KNITTED, 6 mm WSD-M1H664-D2 FABRIC, PAROS PLAIN DESIGN, KNITTED, 3 mm PU WSD-M1H664-F1 FABRIC, PAROS PLAIN DESIGN, KNITTED, 6 mm PU WSD-M1H664-F2 FABRIC, PAROS PLAIN DESIGN, KNITTED, HFW WSD-M1H664-G FABRI
4、C, PAROS PLAIN DESIGN, KNITTED, HFW WSD-M1H664-H FABRIC, PAROS PLAIN DESIGN, KNITTED, HFW WSD-M1H664-J FABRIC, PAROS PLAIN DESIGN, KNITTED, HFW WSD-M1H664-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a 3 bar 28 gauge, warp knitted, polyester bodycloth with
5、 Fluorocarbon anti-soil finish. 2. APPLICATION WSD-M1H664-A is used for molded headrests and also adhesive coated for use on inner door panels. WSD-M1H664-B1, B2, C1, C2, F1, F2 are used for seat wearing surfaces. WSD-M1H664-D2 is used for adhesively bonded door and quarter trim panel applications.
6、WSD-M1H664-G, H, J, K are used for inner door and quarter trim panels and/or as specified on Engineering Drawings. PAROS PLAIN DESIGN WSD-M1H664-A Unlaminated WSD-M1H664-B1 3.0 mm, flame laminated to polyether foam and knitted fabric. WSD-M1H664-B2 6.0 mm, flame laminated to polyether foam and knitt
7、ed fabric. WSD-M1H664-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only). WSD-M1H664-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only). WSD-M1H664-D2 6.0 mm, flame laminated to polyether foam. WSS-M1H664-F1 3.0 mm, flame laminated to polyester
8、 foam and polyurethane film (EAO use only). WSS-M1H664-F2 6.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only). ENGINEERING MATERIAL SPECIFICATION WSD-M1H664-A/B1/B2/C1/C2/D2/ F1/F2/G/H/J/K Page 2 of 5 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H664-G HF-weldable
9、vinyl film, adhesive bonded, or an engineering approved alternative. WSD-M1H664-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative. WSD-M1H664-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an
10、 engineering approved alternative. WSD-M1H664-K HF-weldable polyurethane backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative. 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSB-M8P1-
11、H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5% tolerance (ASTM D 3887) Wales 110 wales/10 cm Courses 160 cours
12、es/10 cm 3.4.2 Fabric Weight, g/m2, range 210 - 250 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100% polyester 3.6 YARN CONSTRUCTION (ASTM D 1244) No. 1, 2, 3 Bar 170 - 210 dTex f26-34 (polyester, dull) 3.7 METHOD OF DYEING Piece dyed or as approved by Materials Engineering ENGINEERING
13、MATERIAL SPECIFICATION WSD-M1H664-A/B1/B2/C1/C2/D2/ F1/F2/G/H/J/K Page 3 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specifi
14、ed in WSD-M2D43-A2 3.11 REQUIREMENTS FOR THE BACKING As specified in FABRIC WSD-M9H134-B 3.12 REQUIREMENTS FOR THE As specified in POLYURETHANE BACKING FILM WSD-M99H134-B1 3.13 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.13.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8
15、 g force, 43 Pa pressure) WSD-M1H664-B1 2.5 +/- 1.0 mm WSD-M1H664-B2 5.5 +/- 1.0 mmWSD-M1H664-C1 2.5 +/- 1.0 mm WSD-M1H664-C2 5.5 +/- 1.0 mmWSD-M1H664-D2 6.0 +/- 1.0 mm WSS-M1H664-F1 2.5 +/- 1.0 mmWSS-M1H664-F2 5.5 +/- 1.0 mm 3.13.2 Compressed Thickness (1 kg Force, circular presser foot area 645 mm
16、2, 5 s dwell) WSS-M1H664-F1 1.2 +/- 0.3 mm WSS-M1H664-F2 2.1 +/- 0.6 mm3.13.3 Weight, range (FLTM BN 106-01) WSD-M1H664-B1 380 +/- 50 g/m2WSD-M1H664-B2 495 +/- 50 g/m2WSD-M1H664-C1 360 +/- 50 g/m2WSD-M1H664-C2 460 +/- 50 g/m2WSD-M1H664-D2 435 +/- 50 g/m2WSD-M1H664-F1 340 +/- 50 g/m2WSD-M1H664-F2 420
17、 +/- 50 g/m2ENGINEERING MATERIAL SPECIFICATION WSD-M1H664-A/B1/B2/C1/C2/D2/ F1/F2/G/H/J/K Page 4 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.13.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H664-B1, B2, C1, C2) Wales 20 +/- 10 Courses 20 +/- 10 Set (WSD-M1H664-B1, B2, C1, C2) Wales
18、 0 -5 Courses 0 - 5% 3.13.5 Modulus, max (WSD-M1H664-D2, F1, F2) Strain 6% Wales 50 NCourses 50 N3.14 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H664-G) 3.14.1 Weight, min (FLTM BN 106-01) PVC Film 100 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.1
19、5 REQUIREMENTS FOR BACKCOATED MATERIAL (WSD-M1H664-H) 3.15.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSD-M1H664-A/B1/B2/C1/C2/D2/ F1/F2/G/H/J/K Page 5 of 5 Copyrig
20、ht 2008, Ford Global Technologies, Inc. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H664-J) 3.16.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H
21、664-K) 3.17.1 Weight, min (FLTM BN 106-01) Polyurethane Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.18 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite.
22、 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in theses specifications and shipped to any one assembly plant will be produced by one supplier only.
