1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 19 N-STATUS No Replacement L. Schmalz, FNA / M. Montogomery, FOE 2003 03 20 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.15, 3.16, 4 deleted 1995 01 31 Activated C10460360, Released N. J. Komats
2、u Printed copies are uncontrolled Page 1 of 4 Copyright 2008, Ford Global Technologies, Inc. FABRIC, PALETTE PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H667-A FABRIC, PALETTE PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H667-B1 FABRIC, PALETTE PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H667-B2 FABRIC, PALETTE PATTE
3、RN, WOVEN JACQUARD, 3 mm WSD-M1H667-C1 FABRIC, PALETTE PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H667-C2 FABRIC, PALETTE PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H667-D2 NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven jacquard polyester face fabric with 10 g acryl
4、ic backcoating which can be flame laminated to polyester or polyether urethane foam and backed with a knitted fabric for seating applications. It can also be backed with an HFW weldable backcoating. This fabric is used without backcoating for the D2 applications. 2. APPLICATION WSD-M1H667-A is used
5、for molded headrests and also adhesive coated for use on inner door panels. WSD-M1H667-B1, B2, C1, C2, are used for seat wearing surfaces. WSD-M1H667-D2 is used for adhesively bonded door and quarter trim panel applications. PALLET PATTERN WSD-M1H667-A Unlaminated WSD-M1H667-B1 3.0 mm, flame laminat
6、ed to polyether foam and knitted fabric WSD-M1H667-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H667-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H667-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M
7、1H667-D2 6.0 mm, flame laminated to polyether foam ENGINEERING MATERIAL SPECIFICATION WSD-M1H667-A/B1/B2/C1/C2/D2 Page 2 of 4 Copyright 2008, Ford Global Technologies, Inc. 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSB-M8P1-H
8、. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 7 % tolerance (ASTM D 3775) Warp 270 ends/10 cm Weft . Surface yarn
9、 120 picks/10 cm . Binding yarn 60 picks/10 cm . Total 180 picks/10 cm 3.4.2 Fabric Weight, min 298 - 342 g/m2(FLTM BN 106-01) Backcoating 8 - 12 g/m2Total Weight 306 - 354 g/m23.5 COMPOSITION (ASTM D 629) Fabric 100 % polyester Backcoating (Resin) 100 % acrylic resin (Application: knife coating of
10、acrylic resin foam) ENGINEERING MATERIAL SPECIFICATION WSD-M1H667-A/B1/B2/C1/C2/D2 Page 3 of 4 Copyright 2008, Ford Global Technologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 167 dtex f30 t0 (polyester, fixed false twist yarn) x 4; B766 dtex Weft . Surface yarn 167 dtex f48 t0 (polyester, ai
11、r texturised) x 4, B860 dtex, (120 picks/ 10 cm) . Binding yarn 167 dtex f30 (fixed false twist, semi-dul), (60 pck/10 c) 3.7 METHOD OF DYEING Yarn dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specif
12、ied in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.11 REQUIREMENTS FOR THE BACKING As specified in FABRIC (B1, B2) WSD-M9H1-B3.12 REQUIREMENTS FOR THE BACKING As specified in FABIC (1, C2) WSD-M9H136-A 3.13 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.13.1 T
13、hickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H667-B1 3.0 +/- 1.0 mm WSD-M1H667-B2 6.0 +/- 1.0 mmWSD-M1H667-C1 3.0 +/- 1.0 mm WSD-M1H667-C2 6.0 +/- 1.0 mmWSD-M1H667-D2 6.0 +/- 1.0 mm ENGINEERING MATERIAL SPECIFICATION WSD-M1H667-A/B1/B2/C1/C2/D2
14、 Page 4 of 4 Copyright 2008, Ford Global Technologies, Inc. 3.13.2 Compressed Thickness, (ASTM D 1777, circular presser foot area 645 mm2, 1 kg force, 5 s dwell) WSD-M1H667-D2 2.45 +/- 0.3 mm 3.13.3 Weight, range (FLTM BN 106-01) WSD-M1H667-B1 498 +/- 40 g/m2WSD-M1H667-B2 610 +/- 40 g/m2WSD-M1H667-C
15、1 430 +/- 40 g/m2WSD-M1H667-C2 510 +/- 40 g/m2WSD-M1H667-D2 535 +/- 40 g/m23.13.4 Stretch and set, %, range (SAE J855) Stretch (WSD-M1H667-B1, B2, C1, C2) Warp 1 -10 eftSet Warp 0 -5 eft3.13.5 Modulus, max (WSD-M1H667-D2) Strain, 6 % Warp 500 N Weft 400 N 3.14 FLAMMABILITY (ISO 3795/SAE J369) Burn R
16、ate, max 100 mm/minute Note: Not required on face free fabric when used as a fully bonded composite 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
