1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions Ver. 2 2008 10 20 N-STATUS Replaced by WSS-M13P13-A L. Schmalz, FNA 2004 05 26 Activated J. Thorpe Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 1 of 3 SOLID LUBRICANT PASTE, ENGINE CON ROD ASSEMBLY WSS-M1C
2、268-A NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined in this specification is a lubricating paste consisting of mineral oil, thickening agents, solid lubricants and metal powder. 2. APPLICATION This specification was released originally for a lubricant paste used on steel bolts in titan
3、ium alloy connecting rods. Where lubrication is required to prevent seizure of the bolts. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 Initi
4、al Qualifications The supplier must furnish to the affected Materials Engineering activity a completed and certified copy of the attached Supplement A. Test methods stated for guidance only and other applicable methods may be accepted. Only tests applicable to the intended application as agreed betw
5、een the supplier and the affected Materials Engineering activity are required. 3.2 CONSISTENCY Material shall be a smooth homogenous product free from abrasive particles, it shall be consistent in color and texture, and free from objectionable odors during normal storage. It shall be suitable for th
6、e intended application. 3.3 FUNCTIONAL APPROVAL Materials being evaluated for initial approval may be subjected to a functional trial. Functional trial results shall be evaluated by the responsible Systems Engineering and Materials Engineering activities prior to material approval and release. ENGIN
7、EERING MATERIAL SPECIFICATIONWSS-M1C268-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 2 of 3 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. 4.1 TYPICAL PROPERTIE
8、S The information shown is to provide data on products, which have been qualified to this specification. The values shown do not constitute part of the requirements for initial qualification and are given as an indication only. 4.1.1 Color Copper 4.1.2 Density at 20 C 1.4 g/ml 4.1.3 Unworked Penetra
9、tion 250 - 280 mm/10 (ISO 2137) 4.1.4 Drop point None (ISO 2176) 4.1.5 Four ball wear tester weld load 4800 N (DIN 51 350 pt 4) 4.1.6 Four ball wear scar 400N 0.6 mm (DIN 51 350 pt 5) 4.1.7 Four ball wear scar 800N 1.1 mm (DIN 51 350 pt 5) Almen-Wieland machine OK load 20000 N Frictional Force 1700
10、N 4.1.8 Coefficient of friction Screw test: Erichsen Screw test - thread 0.14 Screw test - head 0.09 Initial break-away torque 120 Nm ENGINEERING MATERIAL SPECIFICATIONWSS-M1C268-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 3 of 3 Supplement A INITIAL QUALIFIC
11、ATION Supplier_ Date_ Product Name_ NLGI Grade_ Product Code_ Batch No_ Manufacturing Plant Location(s)_ Physical/Chemical/Performance Properties Test Results Mfg. Limits Mean, Std. Dev., (of 99.994% Base Oil Sample Size) of Production) Viscosity at 100 C ISO 3104 _ _ Viscosity at 40 C ISO 3104 _ _
12、Viscosity Index ISO 2909 _ _ Flash Point, C ISO 2592 _ _ Pour Point, C ISO 3016 _ _ Specific Gravity ISO 3675 _ _ ASTM D 4052 _ _ Grease Penetration ISO 2137 _ _ Worked after 60 strokes _ _ Worked after 100,000 strokes _ _ Soap Content FLTM AJ 106-02 _ _ Flow Pressure at 20 C DIN 51 805 _ _ at - 40
13、C _ _ Low Temperature Torque IP 186 at - 40 C Starting _ _ Running _ _ Water Wash Out ASTM D 1264/ _ _ IP 215 Dropping Point ISO 2176 _ _ Loss on Evaporation ASTM D 972 _ _ Oxidation Stability ASTM D 942 Pressure Drop after _ hours _ _ Corrosion IP 220 _ _ Oil Separation ASTM D 1742 _ _ Infrared Spectrum On Base Oil _ Specific Gravity Any agreed method _ _ Elastomer Compatibility Any agreed method _ _ Others _ _ (Elementals, etc.) _ _ _ _ Copper Corrosion ISO 2160 (hours,C) _ _ 4 Ball OK Load IP 239 _ _ Timken OK Load ASTM D 2509 _ _ Signature_ Title_
