1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2010 03 25 N-STATUS No replacement named L. Sinclair, NA 2006 08 29 Activated L. Neves Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 1 of 3 NON WOVEN, NEEDLED POLYESTER, PACKAGE TRAY COVER WSS-M1H1100-A NOT
2、 TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a non woven, needled polyester sheeting of good quality and uniform composition. 2. APPLICATION This specification was released originally for material used as package tray face cover. 3. REQUIREMENTS Material specific
3、ation requirements are to be used for initial qualification of materials. In addition to the requirements listed herein, the end item assembly (molded or otherwise fabricated), shall meet all the applicable requirements of WSS-M15P6-D performance specification for package tray assemblies. 3.1 STANDA
4、RD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements for Production Materials (WSS-M99P1111-A). 3.2 APPEARANCE (FLTM BI 109-01) The color, pattern and finish shall match the approved master sample. 3.3 COMPOSITION 100% Recy
5、cled PET fibers 3.4 WEIGHT, g/m, range 230 270 g/m (FLTM BN 106-01) 3.5 THICKNESS, range (SAE J882, 28.7 mm foot, 283 g weight) 2.0 4.0 mm 3.6 BREAKING STRENGTH, min (ASTM D 5034, Grab Method, 300 mm/ minute jaw speed, Avg. of 3 tests) MD 300 N AMD 130 N ENGINEERING MATERIAL SPECIFICATIONWSS-M1H1100
6、-A Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 2 of 3 3.7 ELONGATION AT BREAK, % (ASTM D 5034, Grab Method, 300 mm/ minute jaw speed, Avg. of 3 tests) MD/AMD As approved mutually between non woven supplier and package tray supplier and reported per control plan
7、. 3.8 HEAT AGING (7 days at 110 +/- 2 C) Color Change, min Rating 4 - 5 (AATCC Evaluation Procedure 1) The material shall show no evidence of tackiness, or exhibit a color tone change. Any “spotty“ or non-uniform staining or discoloration shall be the cause for rejection. 3.9 FOGGING* (SAE J1756, 3
8、h at 100 C heating. 21 C cooling plate, post test conditioning 1 h and 16 h) Fog number, min 70 Formation of clear film, droplets or crystals is cause for rejection. * Test to be performed on the package tray assembly. 3.10 RESISTANCE TO RUBBING (Crocking) (FLTM BN 107-01, AATCC Evaluation Procedure
9、 3) Dry Rating 4 Distilled water Rating 4 3.11 SOILING AND CLEANABILITY (FLTM BN 112-08, ISO 105-A02/ AATCC Evaluation Procedure 1) After Cleaning, min Rating 3 3.12 ODOR, max (FLTM BO 131-01) Rating 2 3.13 RESISTANCE TO MILDEW The material shall exhibit no visible evidence of mildew growth and/or o
10、bjectionable odor after 7 days exposure in a humidity cabinet maintained at 98 +/- 2% relative humidity and 38 +/- 2 C. 3.14 FLAMMABILITY, mm/minute, min (ISO 3795 or SAE J369) 100 mm/minute ENGINEERING MATERIAL SPECIFICATIONWSS-M1H1100-A Printed copies are uncontrolled Copyright 2010, Ford Global T
11、echnologies, LLC Page 3 of 3 3.15 RESISTANCE TO ABRASION, TABER (SAE J1530A, 500 g load, H-10 wheels) (FLTM BN 108-02) 1200 cycles If required, back with S36 mounting cards. 3.16 RESISTANCE TO SNAGGING (SAE J1530A, H-10 Wheels) If required, back with S36 mounting cards. No evidence of fiber pullout
12、in excess of the material originally approved by Materials Engineering. Supported package trays 250 g load, 50 cycles Unsupported package trays 500 g load, 50 cycles 3.17 RESISTANCE TO FADE, min (SAE J1885 and ISO 105-A02/ AATCC Evaluation Procedure 1) Xenon Arc Exposure 488.8 kJ/m Rating 4 The mate
13、rial shall show no change in color tone or evidence of spotting and it shall be equal or better than the sample originally approved by Materials Engineering. 3.18 SURFACE FIBER DETERIORATION (SAE J1885) 488.8 kJ/m No excessive deterioration of fibers or yarns after the above Xenon Arc exposure. The
14、resistance to deterioration of approved production material shall be equal to or better than that exhibited by the fabric proposal approved by the Materials Engineering Activity. 3.18.1 Tape Test Test Method: Firmly apply a piece of 3Ms Highland Brand 6200 permanent Mending Tape or 3Ms Scotch Magic
15、Tape 810 (only for South America) to the surface of the exposed fabric (yarn). Then rapidly strip the tape and mount it on a sheet of light or dark cardstock which contrasts with the color of the fiber. Repeat the test with a new piece of tape on the unexposed sample and compare the length and quant
16、ity of fibers removed by the tape. Report fiber deterioration if a significantly larger number of fiber (usually shorter lengths) are removed from the exposed versus unexposed sample. 3.18.2 Abrasion 1000 cycles (SAE J1530A, 500 g load, H-10 wheels, if required, back with S-36 mounting cards or equivalent) In addition, the material shall exhibit no evidence of penetration to the foundation of the pile fibers in the abraded area.
