1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2004 11 03 Revised WSS-M3H115-A, A3 para 3.0 inserted; para 3.1, 3.2, 3.3, 3.10, 3.12 and 4 deleted L. Soreide 1996 01 25 Revised Added A3, A4 Updated D. Henrickson, LAG 1995 03 10 Activated D. Henrickson, LAG Printed copies are uncontrolled C
2、opyright 2004, Ford Global Technologies, LLC Page 1 of 4 CARPET, BCF NYLON, CUT PILE, TRILAMINATE, WSS-M3H115-A LANIER PATTERN, 407 g/m2NOT TO BE USED FOR NEW DESIGN CARPET, BCF NYLON, CUT PILE, LATEX BACKED, WSS-M3H115-A2 LANIER PATTERN, 407 g/m2CARPET, BCF NYLON, CUT PILE, PRECOATED, WSS-M3H115-A3
3、 LANIER PATTERN, 407 g/m2NOT TO BE USED FOR NEW DESIGN CARPET, BCF NYLON, CUT PILE, BILAMINATE, WSS-M3H115-A4 LANIER PATTERN, 407 g/m2NOT TO BE USED FOR NEW DESIGN 1. SCOPE The materials defined by these specifications are fine denier, bulked continuous filament (BCF) nylon, cut pile carpets, tufted
4、 into a synthetic primary foundation. WSS-M3H115-A is coated with a polyethylene backcoating and a secondary backing. WSS-M3H115-A2 is coated with a latex backcoating. WSS-M3H115-A3 is precoated. The precoated carpet is then laminated to a barrier material for improved fit and acoustical properties.
5、 WSS-M3H115-A4 is coated with a polyethylene backcoating. 2. APPLICATION WSS-M3H115-A was released originally for material used as a floor covering for the 1997 Escort. WSS-M3H115-A2 was released originally for material used on accessory mats. WSS-M3H115-A3 was released originally for material used
6、as a floor covering for the 1999 Mustang. WSS-M3H115-A3 was released originally for material used as a floor covering and for trim parts. 3. REQUIREMENTS In addition to the requirements listed herein, the end-item carpet or mat assembly (molded or otherwise fabricated), shall meet all applicable per
7、formance specifications and/or requirements specified on the engineering drawing. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). ENGINEERING MATERIAL SPECIFICATIONN
8、Status - WSS-M3H115-A,A3, A4 WSS-M3H115-A2 Printed copies are uncontrolled Copyright 2004, Ford Global Technologies, LLC Page 2 of 4 3.4 SAMPLE SELECTION All evaluations shall be conducted on test specimens taken from finished roll goods prior to any subsequent operations, such as reheating or mold
9、ing. 3.5 APPEARANCE (FLTM BI 109-01) The color, pattern, and finish shall match the approved Design Center master sample, or shall be as specified on the engineering drawing. 3.6 COMPOSITION A A2 A3 A4 (ASTM D 276) Pile Yarn 100% Nylon Primary Foundation * * * * Material Backcoating Polyethylene Lat
10、ex - Polyethylene Precoat - - * - Secondary Backing * - - - Material * As specified on the Approved Source List * As required to achieve specified tuft lock and fiber weight loss. 3.7 CONSTRUCTION 3.7.1 Pile Yarn (ASTM D 1244) 150 - 160 tex f80 t0 (nylon, crimped, textured, bulked continuous filamen
11、t, 1.9 - 2.4 tex) 3.7.2 Pile Count (ASTM D 418) Rows/100 mm 39.4 Stitches/100 mm 42.1 Rows and stitches per 100 mm shall be based on an average count on a 254 mm length of carpet and shall not exceed - 2/100 mm. 3.7.3 Foundation Material A A2 A3 A4 Primary * * * * (Tufting Foundation) Secondary * -
12、 - (Backing Material) *As specified on the Approved Source List ENGINEERING MATERIAL SPECIFICATIONN-Status - WSS-M3H115-A,A3, A4 WSS-M3H115-A2 Printed copies are uncontrolled Copyright 2004, Ford Global Technologies, LLC Page 3 of 4 3.7.4 Backcoating Polyethylene: WSS-M3H115-A & A4 The polyethylene
13、 shall form a continuous and uniform coating over the back of the carpet so that all pile fibers are covered. The backcoating shall be thoroughly melted, as evidenced by the absence of a milky appearance and/or unmelted polyethylene granules. The polyethylene shall thoroughly saturate the base of th
14、e pile fiber bundles to ensure adequate tuft lock. Penetration of the polyethylene through to the face shall be controlled to provide the required resistance to abrasion and fiber loss, but it shall not be visible on the face of the pile fiber. Latex: WSS-M3H115-A2 The latex shall form a continuous
15、and uniform coating over the back of the carpet so that all pile fibers are covered. The latex shall maintain its ability to lock in the pile fibers in the end-item carpet assembly. The latex shall thoroughly saturate the base of the pile fiber bundles to ensure adequate tuft lock. Penetration of th
16、e latex through to the face shall be controlled to provide the required resistance to abrasion and fiber loss, but it shall not be visible on the face of the pile fiber. Precoat: WSS-M3H115-A3 The precoat shall form a continuous and uniform coating over the back of the carpet so that all pile fibers
17、 are covered. The precoat shall be thoroughly melted and shall maintain its ability to lock in the pile fibers in the end-item, molded carpet assembly. The precoat shall thoroughly saturate the base of the pile fiber bundles to ensure adequate tuft lock. Penetration of the precoat through to the fac
18、e shall be controlled to provide the required resistance to abrasion and fiber loss, but precoat shall not be visible on the face of the carpet. 3.7.5 Needle Gauge 2.5 mm 3.7.6 Pile Height, min 4.0 mm (ASTM D 418) 3.8 WEIGHT, range, g/m2A A2 A3 A4 (ASTM D 418/FLTM AN 102-02) Pile Yarn 407 - 424 g/m2
19、Primary Foundation Material * * * * Polyethylene Backcoating * * Latex Backcoating * Precoat * Secondary Backing Material * *As required to meet tensile and trap tear strength requirements per the applicable performance specification and/or as specified on the engineering drawing. ENGINEERING MATERI
20、AL SPECIFICATIONN-Status - WSS-M3H115-A,A3, A4 WSS-M3H115-A2 Printed copies are uncontrolled Copyright 2004, Ford Global Technologies, LLC Page 4 of 4 * As required to meet tuft pull, fiber weight loss, abrasion and bearding requirements on the end item molded carpet per the applicable performance s
21、pecification and/or as specified on the engineering drawing. 3.9 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute 3.11 MOLDED ASSEMBLY REQUIREMENTS - WSS-M3H115-A2 ONLY 3.11.1 Breaking Strength, Dry & Wet, min 400 N (ASTM D 5034, Grab Method, Avg. of 5 tests, both directions) 3.11.2 Tea
22、r Strength, Trapezoid, Dry & Wet, min (ASTM D 1117, Avg. of 5 tests) MD 67 N AMD 53 N 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. The original carpet construction approved under this specificatio
23、n employed primary and secondary backings as follows: 5.1 COMPOSITION A A2/A3/A4 (ASTM D 276) Primary Foundation Material 100% Polyester 100% Polyester Secondary Backing Material 100% Polyester - 5.2 CONSTRUCTION A/A4 (Primary only) A2/A3 (ASTM D 418) Primary Foundation Material 120 g/m2spun 100 g/m2spun bonded polyester bonded polyester Secondary Backing Material 50 g/m2spun - bonded polyester
