1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 2 2011 05 17 See Summary of Revisions A. Wedepohl, NA 2005 02 14 Revised Format Updated 2002 07 15 Activated G. Barr Printed copies are uncontrolled Copyright 2011, Ford Global Technologies, LLC Page 1 of 2 LUBRICANT, ASSEMBLY AID FOR EL
2、ASTOMERS, THIXOTROPIC WSS-M99C45-A3 1. SCOPE The material defined by this specification is a gel made from an emulsion of synthetic ester and water. 2. APPLICATION This specification was released originally for a lubricant gel used to facilitate overhead assembly of rubber parts such as coolant hose
3、 vacuum tubing, “O“ rings, grommets, and bushings. The material has a clingy, non- drip consistency to avoid dripping on the installer during over head assembly. 2.1 APPROVAL INFORMATION This specification was released to allow this material to be purchased by Ford Purchasing for use in a Ford faci
4、lity. The specification number is also the part number in WERS. Material performance and selection is determined by line trials and design verification testing on the components for which it is used. Approved Source: International Products Corp. (GSDB: BS14C) Material Trade Name: P-80 THIX EC Tox Nu
5、mber: 161996 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 COLOR White to light (Visual) yellow paste 3.3 VISCOSITY AT 25 C 7,500 cP min (Brook
6、field Viscometer, #5 spindle at 20 RPM) 3.4 pH 7.5 9.5 (ASTM E 70) 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Material approved to this specification has the following typical properties. Note: Th
7、is material is not designed to be diluted with water. Dilution will decrease lubricity and may alter the typical properties listed below. 4.1 DENSITY 0.920 - 0.950 g/mL (ASTM D 1475) 4.2 TOTAL SOLIDS 20% (ASTM D 460, Method A) ENGINEERING MATERIAL SPECIFICATION WSS-M99C45-A3 Printed copies are uncon
8、trolled Copyright 2011, Ford Global Technologies, LLC Page 2 of 2 4.3 LUBRICITY (Insertion force, 5/8 inch ID heater hose over rigid PVC) Laboratory tests show up to a 70% reduction in insertion force when compared to rubber hose without lubricant. 4.4 DRYING CHARACTERISTICS The reference drying tim
9、e for this material is at least 2 hours. The actual drying time depends on the amount applied and the surrounding environment. 4.5 ELASTOMER COMPATIBILITY, (ISO 1817/ASTM D471, 22 hours immersion at 23 +/- 2 C) Nitrile Neoprene Butyl EPDM Viton Silicon Natural Volume Swell in lubricant 1.3% 1.2% 0.0
10、 0.3% -0.3% 0.6% 2.2% Volume Swell in water 0.1% 0.3% -0.2% 0.2% 0.0% 0.1% 0.1% Shore A Durometer change in lubricant -0.9% -1.6% 0.4% -0.4% 0.0% -4.7% -10.8% 4.6 POLYMER COMPATIBILITY This lubricant may cause stress cracking when in contact with polycarbonate or PPO. Use ASTM D543 to evaluate spec
11、ific grades and strain levels. 4.7 METAL COMPATIBILITY (After 24 hours immersion at 25C) Copper (C11000) Steel (SAE J403 1018) Aluminum (UNS A911000) Brass (C36000) 304 Stainless Steel Mass change in lubricant 0.0% 0.0% 0.0% 0.0% 0.0% Appearance change in lubricant Mottled No change No change Mottle
12、d No change Mass change in water 0.0% 0.0% 0.0% 0.0% 0.0% Appearance change in water Stained, darkened Red rust Slightly darkened Mottled No change 5 SUMMARY OF REVISIONS 2011 05 17 Updated Title. Moved lot certification tests to requirements and moved material properties to General Info. Added more elastomer, polymer, and metal compatibility information. Added drying and lubricity information.
