1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 1 of 10 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: T
2、MS-9557 TITLE: Inspection of Cab Paint CURRENT REV No.: 0906 DATE: June 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: N/A PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment
3、, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of limits prior to use. Change Notice: NEW Reference: Keywords: paint, insp
4、ection, surface quality 1.0 APPLICATION This specification covers the inspection criteria for all model cabs and buses painted at Navistar Paint Facilities and top coated in accordance with CEMS G-5, Part II, Grades -17HS or -18. Painted product must also conform to the requirements of TMS-9005, TMS
5、-9008, and TMS-9009, as well as applicable engineering drawings. Finished parts supplied to the plants already painted are not covered by this specification. (This document is based on what is formerly known as MPS-CABPAINT-INS, a material process standard.) NOTE: This document replaces the Truck Gr
6、oup Paint Standards TGPST-0001-ST, TGPST-0002-ST and TGPST-0003-ST. 2.0 SCOPE This specification covers the inspection criteria, definition of cab zones/surfaces, quality standards for incoming cab/bus prep, paint facility, and final truck/bus paint, general quality requirements and quality control
7、plan, and source approval. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 REFERENCE Unless otherwise specified the latest issue of all referenced standa
8、rds shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 TMS-9005 NAVISTAR Manufacturing Std. MS-D-13 TMS-9008 NAVISTAR Eng. Design Std. A-16 TMS-9009 CFR 29, Part 1910 TGPST-0001-ST CEMS G-5, Part II
9、, Grade -17HS TGPST-0002-ST CEMS G-5, Part II, Grade -18 CEMS B-50 TGPST-0003-ST Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TMS-9557 Title: Inspection of Cab Paint RE
10、VISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 2 of 10 4.0 REQUIREMENTS Inspection criteria for paint
11、ed cabs and buses are as described in the following sections. 4.1 Zones Cabs and buses shall be divided into three zones as follows: Zone A - Side of Cab Including Doors Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking
12、permitted without license from IHS-,-,-NUMBER: TMS-9557 Title: Inspection of Cab Paint REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 200
13、9 by Navistar, Inc. JUNE 2009 Page 3 of 10 Zone B - Cab Back Panel Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TMS-9557 Title: Inspection of Cab Paint REVISION: 0906 T
14、his document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 4 of 10 Zone C - Top of Roof/Fairing Copyright Navistar Internationa
15、l Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TMS-9557 Title: Inspection of Cab Paint REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permis
16、sion from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 5 of 10 4.2 Incoming Cab/Bus Prep Quality Standard APPLICATION DESCRIPTION SURFACE A SURFACE B SURFACE C Ding / Holes Smooth indentations to surface No Visible Areas
17、No Visible Areas No Visible Areas Bulls Eye Circular pattern of shading, non-feathered repair No Visible Areas No Visible Areas No Visible Areas Glue Smears Extra roof glue not in glue area No Visible Areas No Visible Areas No Visible Areas Glue Drips Extra roof glue not in glue area No Visible Area
18、s No Visible Areas No Visible Areas Glue Blobs Extra roof glue not in glue area No Visible Areas No Visible Areas No more than 3 particles within 1 sq ft area, max. size - .025“ Dirt Specks of foreign particles or hair No more than 1 particle within 1 sq ft area, max. size - .025“ No more than 2 par
19、ticles within 1 sq ft area, max. size - .025“ No more than 3 particles within 1 sq ft area, max. size - .025“ Fiber Glass fisheyes Smooth circles with dip in center No more than 1 defect within 1 sq ft area, max. size - .025“ No more than 2 defects within 1 sq ft area, max. size - .025“ No more than
20、 3 defects within 1 sq ft area, max. size - .025“ Poor Fiber Glass Repair Areas of fiber glass repair No Visible Areas of repair No Visible Areas of repair No Visible Areas of repair Tape Glue Marks Residual tape glue No Visible Areas No more than 2 particles within 1 sq ft area, max. size - .025“ N
21、o more than 3 particles within 1 sq ft area, max size - .025“ Tape Paper Residual tape paper No Visible Areas No Visible Areas No Visible Areas Scratch/Sanding Circular sanding scratches No Visible Areas No Visible Areas Repair if visible from 8 to 10 feet Fiber Glass Cracks Splits in fiber glass No
22、 Visible Areas of repair No Visible Areas of repair No Visible Areas of repair Pinhole / Porosity Circle of uncoated area Substrate not visible. No more than 2 spots within 1 sq ft area, max. size - .025“ Substrate not visible. No more than 3 spots within 1 sq ft area. Max size - .025“ Substrate not
23、 visible. No more than 5 spots within 1 sq ft area, max. size - .025“ Contamination Foreign bodies of discoloration No Visible Areas No Visible Areas No Visible Areas Drill Marks Gouge made by drill No Visible Areas No more than 2 defects within 1 sq ft area, max. size - .025“ No more than 3 defects
24、 within 1 sq ft area, max. size - .025“ E-Coat Sags Drips of e-coat primer No Visible Areas No more than one point sag, no sags greater than .125“ long No more than one point sag, no sags greater than .250“ long Orange Peel Small bumps together 6 5 5 Gouge Surface indentation with sharp edges No Vis
25、ible Areas No Visible Areas Repair if visible from 3 feet Soft Sealer Smears Extra sealer outside sealing area No Visible Areas No strings No Visible Areas - No strings No more than 1/2“ square areas Soft Sealer Drips Extra sealer outside sealing area No Visible Areas No more than one point sag, no
26、sags greater than .125“ long No more than one point sag, no sags greater than .250“ long Soft Sealer Blobs Extra sealer outside sealing area No Visible Areas - No strings No more than 3 particles within 1 sq ft area, max. size - .025“ No more than 3 particles within 1 sq ft area, max. size - .025“ C
27、opyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TMS-9557 Title: Inspection of Cab Paint REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc
28、. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 6 of 10 APPLICATION DESCRIPTION SURFACE A SURFACE B SURFACE C Soft Sealer Missing Sealer missing, voids in sealing area Repair if visibl
29、e from 3 feet or if it can affect performance Repair if visible from 6 to 8 feet or if it can affect performance Repair if visible from 8 to 10 feet or if it can affect performance Hard Sealer Smears Extra sealer outside sealing area No Visible Areas No strings No more than 1/4“ square area No more
30、than 1/2“ square areas Hard Sealer Drips Extra sealer outside sealing area No Visible Areas No more than one point sag, no sags greater than .125“ long No more than one point sag, no sags greater than .250“ long Hard Sealer Blobs Extra sealer outside sealing area No Visible Areas - No strings No mor
31、e than 3 particles within 1 sq ft area, max. size - .025“ No more than 3 particles within 1 sq ft area, max. size - .025“ Hard Sealer Missing Sealer missing, voids in sealing area Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet Primer Blisters/cra
32、ters Rough edged circles with dip in centre No Visible Areas No more than 3 particles within 1 sqft area, max. size - .025“ No more than 3 particles within 1 sqft area, max. size - .025“ Black marks Black marker visible under primer No Visible Areas No Visible Areas No Visible Areas Halo Change of c
33、olor around rivets No Visible Areas No Visible Areas No Visible Areas Grease Greasy or oily areas No Visible Areas No Visible Areas No Visible Areas Stains Substrate stains showing through primer No Visible Areas No Visible Areas No Visible Areas 4.3 Paint Facility Quality Standard CODE APPLICATION
34、DESCRIPTION SURFACE A SURFACE B SURFACE C A Ding / Holes Smooth indentations to surface No Visible areas on Drivers Side, Passenger Side - max size .250“ if near rivet line. Max. size - .500“ on back of Cab or Sleeper Max. size - .750“, on back of Cab or Sleeper B Bad Metal Visible substrate imperfe
35、ctions No Visible Areas Max. size - .500“ Max. size - .750“, on back of Cab or Sleeper C Wrong Color Color does not match Verification Panels If color does not match paint standard, acceptance by Paint Supplier with use of (X-Rite Verification) If color does not match paint standard, acceptance by P
36、aint Supplier with use of (X-Rite Verification) If color does not match paint standard, acceptance by Paint Supplier with use of (X-Rite Verification) D Dirt Specks of foreign particles or hair under paint No more than 3 particles within 1 sq ft area, max. size - .050“ Affected area less than .08 ar
37、ound the particle No more than 8 particles within 1 sq ft area, max. size - .050“ No more than 10 particles within 1 sq ft. area, Max. size - .075“ E Glass Fisheyes / Craters Smooth circles with dip in center No more than 3 defects within 1 sq ft area, max. size - .050“ Affected area no larger than
38、.080“ No more than 8 defects within 1 sq ft area, max. size - .050“ No more than 10 defects within 1 sq ft. area, Max. size - .075“ F Flat / Dry Lack of gloss, matte finish Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet G Poor Glass Repair Areas
39、of fiber glass repair Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet H Hose Marks Smear made by spray gun hose No Visible Areas No visible areas greater than 1 inch No visible areas greater than 3 inches, not discolored Copyright Navistar Interna
40、tional Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TMS-9557 Title: Inspection of Cab Paint REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without p
41、ermission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 7 of 10 CODE APPLICATION DESCRIPTION SURFACE A SURFACE B SURFACE C I Fibers Specks of foreign fibers on or under paint No more than 3 particles within 1 sq ft ar
42、ea, max. size - .050“ No more than 8 particles within 1 sq ft area, max. size - .050“ No more than 10 particles within 1 sq ft. area, max. size - .075“ J Tape Marks Residual tape glue Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet K Scratch / San
43、ding Circular sanding scratches Repair if visible from 3 feet - Seen but not felt with the back of a fingernail Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet L Glass Cracks Damaged fiber glass Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible
44、 from 8 to 10 feet M Mottle Cloudy finish Not discolored to color standard, viewed from truck position Not discolored to color standard, viewed from truck position No significant discoloration, viewed from truck position N Gloss / Haze % Reflectance 83 min. 20 angle 83 min No Visible Areas O Pinhole
45、 / Porosity Circle of uncoated area Primer Not Visible - Max size .050“ Affected area less than .080 Primer Not Visible - Max size .050“ Primer Not Visible - Max size .075“ P Solvent Pop / Strike In Rough edged circles with dip in center, popped bubbles Repair if visible from 3 feet. Small random po
46、ps acceptable. Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet Q Contamination Foreign bodies of discoloration Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet R Oven Dirt Specks of foreign particles on top of clear coat No m
47、ore than 5 particles within 1 sq ft. area, max. size - .080“ -Buff to remove. No more than 8 particles within 1 sq ft. area, max. size - .050“ No more than 10 particles within 1 sqft. area, max. size - .075 S Sags Drips / Runs of base or clear Repair if visible from 3 feet , no discoloration Repair
48、if visible from 6 to 8 feet, no more than one point sag, no sags greater than .5“ long Repair if visible from 8 to 10 feet or greater, up to 3 point sag, no sags greater than .750“ long T Thin Paint Previous coverage visible Repair if visible from 3 feet Repair if visible from 6 to 8 feet Repair if visible from 8 to 10 feet U Orange Peel Small bumps together 5.5 4 4 V Overspray Specks of foreign paint/color Repair if visible from 3 feet Repai
