1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specifications (
2、MPAPS) NUMBER: MPAPS B-6816 Former Designation: TMS-6816 TITLE: Extended Drain Transmission Lubricants CURRENT REV No.: 1606 DATE: Jun 2016 WRITTEN/EDITED BY: S. Kirby APPROVED BY: R. Goluch SUPERSEDES: Rev. 1506 June 2015 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This sp
3、ecification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits
4、prior to use. 1.0 APPLICATION This specification covers lubricants suitable for use both as a factory fill and in service applications for heavy duty manual transmissions and transfer cases, providing customers with extended drain intervals. 2.0 SCOPE This specification covers requirements for physi
5、cal properties, OEM approvals, quality control, and shipping and identification requirements. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE
6、DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard: CEC L-45-T-93(C) ASTM D 97 ASTM D 5182 ISO 9001 or TS-16949 API 1509 ASTM D 130 ASTM
7、 D 5185 NAVISTAR MS-D-13 API MT-1 ASTM D 445 ASTM D 5704 NAVISTAR MPAPS B-50 Arvin Meritor 0-81 ASTM D 471 FSTM 3430.2 NAVISTAR MPAPS BT-10 Eaton PS-164 Rev 7 ASTM D 892 FSTM 3440.2 NAVISTAR MPAPS BT-9 Eaton PS-386 ASTM D 2270 SAE J300 CFR Title 29, Part 1910 Eaton PS-278 ASTM D 2273 SAE J306 ASTM D
8、 95 ASTM D 2983 4.0 REQUIREMENTS 4.1 General Lubricants purchased to MPAPS B-6816 shall consist of suitably refined synthetic base stocks fortified with additional functional additives as may be necessary to meet the requirements of MPAPS B-6816. 4.1.1 The supplier shall provide suitable evidence of
9、 the transmission lubricants having met the requirements of API service category GL-5, the appropriate Eaton specification PS-164 Rev. 7 (Type I, Pre-2014), PS-386 (Type II, Post-2014) or PS-278 for DC fluids, and Arvin Meritor 0-81. In addition, for each transmission lubricant submitted, the suppli
10、er shall provide acceptable evidence of field test data indicating 500,000 miles (minimum per vehicle) of satisfactory vehicle performance, without a lubricant change, in representative vehicles over a full NUMBER: MPAPS B-6816 TITLE: Extended Drain Transmission Lubricants REVISION: 1506 This docume
11、nt is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 2 of 5 range of service conditions. Lubricant viscosity at 100 C (212 F) shall
12、 remain in grade during the course of these field tests. 4.1.2 Material supplied to this specification shall meet all physical, chemical, and performance requirements shown in Table 1 and a written report indicating conformance to Table 1 requirements shall be provided before submitting samples for
13、evaluation. 4.1.3 Material supplied shall be suitable for the use intended, be manufactured with good commercial practice, and shall exhibit no objectionable odor. Re-refined base stocks may be used provided that all other property and performance requirements are met. 4.2 Methods Of Test All test d
14、esignations refer to the latest issue unless otherwise indicated. Test methods may be obtained from: ASTM American Society for Testing and Materials 1916 Race Street Philadelphia, PA 19103 SAE Society of Automotive Engineers 400 Commonwealth Drive Warrendale, PA 15096 FSTM General Services Administr
15、ation Specifications/ Suite 8100 470 LEnfant Plaza, SW Washington, DC 20407 Navistar Specifications and Test Methods IHS Global Inc. 15 Inverness Way East Englewood, CO 80112-5776 Tel. 1-800-854-7179 5.0 QUALIFICATION Engineering qualification of sources is required in advance of production shipment
16、s. Suppliers shall submit samples for approval to the Navistar Materials Engineering Group. Samples shall be accompanied by test data certifying that all requirements of the specification have been met. 5.1 Quality Control Plan A Quality Control Plan for products supplied to the requirements of this
17、 specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for management by statistical process control.* * Other characteristics for inclus
18、ion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements
19、. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certif
20、icates to their Corporate Buyer upon request. Viscosity NUMBER: MPAPS B-6816 TITLE: Extended Drain Transmission Lubricants REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required
21、 to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 3 of 5 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing
22、practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering, and Purchasing, and Supplier Development of the proposed change(s
23、). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either pe
24、rform tests and report results on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the qualit
25、y control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be packaged so as to avoid any damage in shipmen
26、t detrimental to the appearance of the part. 8.0 DESIGNATION ON DRAWINGS Example of note to use on drawings: Transmission Lubricant Type I per MPAPS B-6816 9.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase contro
27、lled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER:
28、 MPAPS B-6816 TITLE: Extended Drain Transmission Lubricants REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 20
29、16 Page 4 of 5 TABLE 1 - PROPERTY AND PERFORMANCE REQUIREMENTS Property Transmission Lubricant Test Designation Type I Type II DC Approximate SAE Viscosity Grade SAE 50 SAE 40 SAE J300/J306 Viscosity 100 C kinematic, mm/s (cSt) (1) 17.0 - 19.0 14.0-16.0 8.5-10.0 ASTM D 445 Brookfield Viscosity at -4
30、0C, cP, max 150,000 150,000 20,000 ASTM D 2983 Viscosity Index, min 140 140 150 ASTM D 2270 Pour Point, C, max (1) -40 -40 -55 ASTM D 97 COC Flash Point, C, min (1) 200 200 200 ASTM D 92 Humidity Corrosion, h. min 40 40 CEMS BT-9(2) Moisture, Volume % max 0.2 0.2 ASTM D 95 Phosphorus, ppm, min 1300
31、1300 ASTM D 5185 Copper Strip Corrosion, Classification No., max. 1B 1B ASTM D 130 3Hrs 121C Trace Sediments, Volume, % max 0.01 0.01 ASTM D 2273 Foam ml, max. Sequence I Tendency 20 20 ASTM D 892 Stability 0 0 Sequence II Tendency 50 50 Stability 0 0 Sequence III Tendency 20 20 Stability 0 0 Oxidat
32、ion-Corrosion Time & Temperature 190 Hrs. 135C 190 Hrs. 135C CEMS BT-10(2) Specimen Weight Change, mg max Deposit Loss Deposit Loss Aluminum 1.0 1.0 1.0 1.0 Copper 25.0 25.0 25.0 25.0 Brass 5.0 5.0 5.0 5.0 Steel 1.0 1.0 1.0 1.0 Precipitation No. of Fluid, max 0.01 0.01 Glassware Rating, max B B Visc
33、osity 100C, % Change, max 5 5 Storage Stability, and Compatibility Pass Pass FSTM 3430.2 and 3440.2 Thermal Oxidation Stability Time at 163C. Hours 300 50 300 50 ASTM D 5704 (L-60-1) Viscosity Increase, % max 50 20 50 20 n-Pentane Insolubles, % max 3 2.0 3 2.0 Toluene Insolubles, % max 2 1.0 2 1.0 C
34、arbon/Varnish, min 8.5 9.0 8.5 9.0 Sludge, min 9.5 9.5 9.5 9.5 Total Acid Number Report Report Table 1 continues on next page NUMBER: MPAPS B-6816 TITLE: Extended Drain Transmission Lubricants REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without
35、 permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 5 of 5 Table 1 (cont) Property Transmission Lubricant Test Designation Type I Type II Elastomer NBR Compatibility Hardness Durometer A -15 -15 ASTM D 471 168 h
36、ours 121C Volume % max +9 +9 Elastomer Fluorocarbon Compatibility Hardness Durometer A -9 -9 Volume % max +5 +5 Elastomer HNBR Compatibility Hardness Durometer A -10 -10 Volume % max +9 +9 Shear Stability - Viscosity Change, 100C, % max 10 and stay in grade 10 and stay in grade CEC L-45-T-93(C)(4) M
37、in. Load Bearing Capacity FZG A10/16.6R/120, Failure Load Stage 8 8 ASTM D 5182 (1) Properties recommended for batch testing. (2) Navistar MPAPS Test Method (3) For gear lubricants, the current wheel seal provided by SKF Sealing Solutions Tel No. (847) 742-7840 must be tested for compatibility with
38、the candidate fluid. For transmission seals, compatibility of the transmission fluid must be verified by the component (transmission) supplier. (4) Test method is available through SAE REVISION HISTORY Revision Level Change Approved by Date Approved 1606 Added DC Trans Fluid PS-278 for Procision. R. Goluch 6/6/2016
