1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 1 of 15 NAVISTAR, INC. Material, Parts, and Process Specifications
2、(MPAPS) Title: MPAPS Master Index Index Revision: JUNE 2016 Author/s: W. Cook Approver/s: R. Goluch Supersedes Issue of: APR. 2016 PRINTED COPIES OF THESE DOCUMENTS MUST BE VERIFIED FOR CURRENT REVISION Document No. Title Revision Issue Date MPAPS PART I MATERIAL & PRODUCT REQUIREMENTS Section A Fer
3、rous Metals (Wrought) MPAPS A-0 Part I Chemical Composition of Standard Steels- Part I 1606 June 2016 MPAPS A-0 Part I Section A Chemical Composition of Standard Steels- Part I Section A VOID 1408 August 2014 MPAPS A-0 Part II System of Steel Classification for Standard Steels 1408 August 2014 MPAPS
4、 A-0 Part III Classification System for Heat Treated Steels 1408 August 2014 MPAPS A-0 Part III Appendix Classification System for Heat Treated Steels Appendix 1408 August 2014 MPAPS A-1 Hot Rolled Steel, Carbon And Alloy Bars And Carbon Wire Rods 1506 June 2015 MPAPS A-2 Cold Finished Steel Bars 15
5、06 June 2015 MPAPS A-6 Part I Low Carbon Steel, Flat Rolled and Structural Shapes Part I 1406 June 2014 MPAPS A-6 Pt I APPX Low Carbon Steel, Flat Rolled and Structural Shapes APPENDIX 1402 Feb. 2014 MPAPS A-6 Part II Low Carbon Steel, Flat Rolled and Structural Shapes Part II. Metallic Coated Sheet
6、 And Strip 1408 Aug. 2014 MPAPS A-6 Part II - APPENDIX Low Carbon Steel, Flat Rolled and Structural Shapes Part II. Metallic Coated Sheet And Strip APPENDIX 1408 Aug. 2014 MPAPS A-6 Pt III Low Carbon Steel, Flat Rolled and Structural Shapes Part III. Organic Coated Sheet and Strip 1512 Dec. 2015 MPA
7、PS A-8 Steel Wire 1506 June 2015 MPAPS A-9 Steel Spring Wire 1506 June 2015 MPAPS A-10 Pt I Mechanical Steel Tubing Part I-Electric Resistance Welded Mechanical Steel Tubing 1506 June 2015 MPAPS A-10 Pt II Mechanical Steel Tubing Part II-Cold Drawn Butt Welded Mechanical Steel Tubing 1506 June 2015
8、MPAPS A-10 Pt III Seamless Mechanical Steel Tubing 1506 June 2015 MPAPS A-10 APPX Mechanical Steel Tubing-Appendix 1506 June 2015 MPAPS A-18 Welded and Seamless Steel Pipe 1506 June 2015 MPAPS A-37 Stainless/Heat Resistant Steel and Finish Requirements 1404 April 2014 MPAPS A-37 APPX Stainless/Heat
9、Resistant Steel and Finish Requirements APPENDIX 1404 April 2014 MPAPS MASTER INDEX JUNE 2016 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Nav
10、istar, Inc. JUNE 2016 Page 2 of 15 Document No. Title Revision Issue Date MPAPS A-38 Structural Steel Tubing 1506 June 2015 MPAPS A-40 Case Hardening Ferrous Materials 1508 August 2015 MPAPS A-40 APPX Case Hardening Ferrous Materials APPENDIX 1408 August 2014 MPAPS A-41 Flame and Induction Hardened
11、Steel and Iron Parts 1512 Dec. 2015 MPAPS A-43 High Strength Low Alloy (HSLA) Steel Plate/Bar 1604 April 2016 MPAPS A-43 APPX High Strength Low Alloy (HSLA) Steel Plate/Bar APPENDIX 1404 April 2014 MPAPS A-44 Heat Treated Construction Steels 1506 June 2015 MPAPS A-45 Pt 1 Automotive Steel Tubing 150
12、6 June 2015 MPAPS A-45 Pt II Hydraulic Line Tubing and Tubing Assemblies 1506 June 2015 MPAPS A-45 Pt III Diesel Injection Tubing 1506 June 2015 MPAPS A-45 APPX Automotive Steel Tubing-Appendix 1506 June 2015 MPAPS A-52 Classification of Grinding Microstructural Alterations 1512 Dec. 2015 MPAPS A-10
13、11 Requirements for Steel Frame Rails 1508 August 2015 MPAPS A-1037 Multi-Leaf Springs 1404 April 2014 MPAPS A-1044 Tapered Leaf and Main Support Member Suspension Springs 1404 April 2014 MPAPS A-1067 Steel Wheels 1412 Dec. 2014 Section B Fluids, Oils, Lubricants, etc. MPAPS B00-5002 Dry Film Lubric
14、ant Coating 1412 Dec. 2014 MPAPS B00-5002 APPX Dry Film Lubricant Coating APPENDIX Restricted 1412 Dec. 2014 MPAPS B-1 Coolant Concentrate, Ethylene Glycol Base 1510 August 2015 MPAPS B-21 Diesel Engine/Crankcase Oils 1604 April 2016 MPAPS B-21 APPX Diesel Engine/Crankcase Oils APPENDIX Restricted 1
15、604 April 2016 MPAPS B-32 Diesel Fuels 1402 Feb. 2014 MPAPS B-43 Gasoline Engine/Crankcase Oils 1412 Dec. 2014 MPAPS B-44 Coolant Concentrate, Ethylene Glycol Base, for Gasoline or Diesel Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval 1412 Dec. 2014 MPAPS B-50 Restricted Chemical Substa
16、nces 1402 Feb. 2014 MPAPS B-6810 Power Steering Lubricant 1602 Feb. 2016 MPAPS B-6810 APPX Power Steering Lubricant APPENDIX Restricted 1602 Feb. 2016 MPAPS B-6815 Sheet Metal Processing Lubricants 1606 June 2016 MPAPS B-6816 Extended Drain Transmission Lubricants 1606 June 2016 MPAPS B-6821 Extende
17、d Drain Axle Lubricants 1606 June 2016 Section C Nonferrous Metals (Aluminum, Copper, Zinc, etc.) MPAPS C-2 Brass and Bronze Castings 1412 Dec. 2014 MPAPS C-2 APPX Brass And Bronze Castings Appendix 1412 Dec. 2014 MPAPS C-3 Wrought Copper Base Alloys 1512 Dec. 2015 MPAPS C-5 Bearings and Bushing All
18、oys 1501 Oct. 2015 MPAPS C-8 Aluminum Alloy Castings 1604 April 2016 MPAPS C-8 APPX Aluminum Alloy Castings APPENDIX 1604 April 2016 MPAPS MASTER INDEX JUNE 2016 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards
19、. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 3 of 15 Document No. Title Revision Issue Date MPAPS C-10 Wrought Aluminum Alloys 1510 Oct. 2015 MPAPS C-10 APPX Wrought Aluminum Alloys APPENDIX 1510 Oct. 2015 MPAPS C-14 Zinc Base Alloy Die Casting 1512
20、Dec. 2015 MPAPS C-1059 Aluminum Tubing for Enginer Air/Fluid Systems 1604 April 2016 MPAPS C-1060 Stainless Steel Clad Aluminum Bumpers 1604 April 2016 Section D Polymers, Composites, and Trim MPAPS D-22 Fiber Glass Reinforced Polymer Materials 1402 Feb. 2014 MPAPS D-22 APPX Fiber Glass Reinforced P
21、olymer Materials APPENDIX 1402 Feb. 2014 MPAPS D-28 Plastic Parts and Resins 1402 Feb. 2014 MPAPS D-7016 Polyvinyl Chloride Extrusions (Trim) 1408 August 2014 MPAPS D-7051 Decorative Electroplated Chromium - Plastics 1506 June 2015 MPAPS D-7095 Material, Process And Quality Control Requirements For
22、Open Molded FRP Parts 1410 Oct. 2014 MPAPS D-7110 Encapsulated or Molded Product Badges 1408 August 2014 MPAPS D-7116 Injection Molded Interior Trim Materials 1602 Feb. 2016 MPAPS D-7121 Soft Interior Trim and Seating Materials 1606 June 2016 MPAPS D-7130 Material, Process And Quality Control Requir
23、ements For Non-SMC Compression Molded Parts 1408 August 2014 MPAPS D-7133 Material, Process and Quality Control Requirements for Liquid Composite Molded Parts 1412 Dec. 2014 MPAPS D-7135 Plywood and Wood Fiber Sheet Products 1606 June 2016 MPAPS D-7136 Cab Retention Straps 1410 Oct. 2014 Section E F
24、errous Metal Castings MPAPS E-2 Steel Castings 1602 Feb 2016 MPAPS E-6 Gray Iron Castings 1604 April 2016 MPAPS E-9 Compacted Graphite Iron Castings 1606 June 2016 MPAPS E-10 Ductile (Nodular) Iron Castings 1504 April. 2015 MPAPS E-10 APPX Ductile (Nodular) Iron Castings Appendix 1404 April 2014 MPA
25、PS E06-5019 Carbon Scraper Ring Material 1408 August 2014 Section F Fasteners and Fluid Connectors (incl. Hose/Tubing) MPAPS F-0 Fastener Torque Requirements 1604 April 2016 MPAPS F-1 Fluid Connectors (Liquid/Gas/Hose/Tube) 1510 Oct. 2015 MPAPS F-1 APPX Coolant Clamped Hose Joints Check Sheet Restri
26、cted 1410 Oct. 2014 MPAPS F-2 Fluid System Cleanliness Requirements 1606 June 2016 MPAPS F-30 Coolant Hose 1504 Feb. 2014 MPAPS F-30 APPX Coolant Hose Appendix Restricted 1410 Oct. 2014 MPAPS F-31 Pt I Steel Bolts and Studs 1402 Feb. 2014 MPAPS F-31 Pt II Steel Nuts 1402 Feb. 2014 MPAPS F-31 APPX St
27、eel Bolts, Studs, and Nuts APPENDIX 1402 Feb. 2014 MPAPS F-32 Sealant Coated Pipe Thread Fittings 1606 June 2016 MPAPS MASTER INDEX JUNE 2016 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are requ
28、ired to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 4 of 15 Document No. Title Revision Issue Date MPAPS F-1042 Mounting Bolts for Seat Belt Anchorage 1408 August 2014 MPAPS F-1050 Flexible Steel Hose 1604 April 2016 MPAPS F-1053 U-Bolts, High Strength 1404 April 2014 MPAPS F-
29、1054 Tube, Oil Level Gauge And Fill 1606 June 2016 MPAPS F-1058 Steel Tubing for Engine Air/Fluid Systems 1510 Oct. 2015 MPAPS F-1069 Steel Tubing For Engine Exhaust Systems 1410 Oct. 2014 MPAPS F-6012 Power Steering High Pressure Hose 1606 June 2016 MPAPS F-6016 Hose, High Temperature, with End Fit
30、tings 1510 Oct. 2015 MPAPS F-6021 Hose & Tube Assemblies for Air Conditioning 1508 Aug. 2015 MPAPS F-6032 Hose, Fuel and Oil Resistant, Low Pressure 1510 Oct. 2015 MPAPS F-6034 Charge Air Cooler (CAC)/Turbo Hose 1510 Oct. 2015 MPAPS F-6036 Air Brake Hose and Hose Assemblies, Permanent Fittings, Type
31、 A 1412 Dec. 2014 MPAPS F-6037 Hydraulic Brake Hose 1410 Oct. 2014 MPAPS F-6042 Brake Hose, Low Pressure, Hydraulic 1604 April 2016 MPAPS F-6050 CNG Vent Lines and Fuel Hoses with End Fittings & Tube Assemblies 1412 Dec. 2014 MPAPS F-7006 Thermoplastic Tubing, Air Brake 1402 Feb. 2014 MPAPS F-7029 C
32、oiled Nylon Air Brake Tubing 1606 June 2016 MPAPS F-7134 Non-Metallic Tubing and Fittings, Fuel Systems 1408 August 2014 MPAPS F-7137 Nonmetallic Tubing for SCR Systems 1402 Feb. 2014 MPAPS F-9546 Quality Requirements For Two-Piece Wheel Nuts 1406 June 2014 Section G Paint and Coatings MPAPS G-1 Pho
33、sphate Coatings on Iron and Steel 1404 April 2014 MPAPS G-1 APPX Phosphate Coatings on Iron and Steel - APPENDIX 1404 April 2014 MPAPS G-5 Part I Paint Material and Finished Product Requirements VOID 1408 August 2014 MPAPS G-5 Paint Material Requirements 1606 June 2016 MPAPS G-5 APPX Paint - Appendi
34、x 1412 Dec. 2014 MPAPS G-5 Pt I APPX Paint Part I Appendix VOID 1408 August 2014 MPAPS G-19 Part I Decorative Copper/Nickel/Chromium and Nickel/Chromium Plating 1606 June 2016 MPAPS G-19 Part II Electrodeposited Engineering (Hard) Chromium Coatings 1412 Dec. 2014 MPAPS G-19 Part III Nickel-Nickel/Ch
35、romium-Chromium Plating Coatings for Engineering Standard Parts 1412 Dec. 2014 MPAPS G-20 Zinc Plating 1406 June 2014 MPAPS G-21 Anodic Coatings on Aluminum 1406 June 2014 MPAPS G-22 Zinc-Nickel Plating 1410 Oct. 2014 MPAPS G-23 Tin-Zinc Plating 1412 Dec. 2014 MPAPS G-4108 Screws, Corrosion Resistan
36、t 1604 April 2016 MPAPS G-4513 Strippable Protective Coatings 1604 April 2016 MPAPS G-4516 Corrosion Preventive Compound 1606 June 2016 MPAPS G-4518 Corrosion Protective Coatings for Fasteners 1404 April 2014 MPAPS MASTER INDEX JUNE 2016 This document is restricted and may not be sent outside Navist
37、ar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 5 of 15 Document No. Title Revision Issue Date MPAPS G-4519 Black Corrosion-Resistant Cathodic E-coat Finish for Fasteners 1512 D
38、ec. 2015 MPAPS G-4520 Black Corrosion-Resistant Zinc-Aluminum Coating 1604 April 2016 MPAPS G-6046 Elastomeric Coatings 1606 June 2016 MPAPS G-9005 Prepaint Treatment, Plastic Parts 1406 June 2014 MPAPS G-9008 Painting Plastic - Interior And Exterior 1606 June 2016 MPAPS G-9009 Painting, Metal Parts
39、 1512 Dec. 2015 MPAPS G-9012 IMC Properties for SMC Parts 1404 April 2014 MPAPS G-9557 Finish Surface Quality Standards Restricted 1606 June 2016 MPAPS G-9557A-SC Surface Quality Scorecard Template 1509 Sept 2015 Section H Powder Metal MPAPS H-1 Powder Metal Structural Parts 1406 June 2014 MPAPS H-1
40、 APPX Powder Metal Structural Parts Appendix 1406 June 2014 Section K Adhesives, Sealants, and Tapes, Gaskets, and Elastomer Seals MPAPS K-15 O Ring Material and Design 1408 August 2014 MPAPS K-15 APPX O Ring Material Checklist Appendix Restricted 1408 August 2014 MPAPS K15-5003 Fluorocarbon (FKM) S
41、eal Material 1402 Feb. 2014 MPAPS K15-5003A Fluorocarbon (FKM) Seal Material Restricted 1604 April 2016 MPAPS K-15-5009 Polytetrafluoroethylene (PTFE) Seal Material 1510 Oct. 2015 MPAPS K-15-5009A Polytetrafluoroethylene (PTFE) Seal Material Restricted 1510 Oct. 2015 MPAPS K15-5012 Silicone Rubber R
42、TV 1404 April 2014 MPAPS K15-5012A Silicone Rubber RTV Part A Restricted 1404 April 2014 MPAPS K15-5014 EPDM Material for Molded Seals 1508 August 2015 MPAPS K15-5014A EPDM Restricted 1508 August 2015 MPAPS K18-5011 Rubber Coated Metals 1408 August 2014 MPAPS K18-5011A Rubber Coated Metals Approved
43、Source List Restricted 1408 August 2014 MPAPS K-6045 Door and Body Seals (Rubber) 1406 June 2014 MPAPS K-6900 Structural Adhesives Part 1 and Part 2 1606 June 2016 MPAPS K-6915 Heat Curing Sealant, Body Cabs 1512 Dec. 2015 MPAPS K-6916 Adhesive/Sealant, Heat Expanding 1606 June 2016 MPAPS K-6917 Sea
44、lant Tape, Extruded 1606 June 2016 MPAPS K-6925 Moisture Cured and Air Cured, Pumpable Materials 1606 June 2016 MPAPS K-6927 Glass Bonding: Part 1 and 2 1602 Feb 2016 MPAPS K-6929 Mounting Tapes Parts 1 & 2 1412 Dec. 2014 MPAPS K-6931 Bus Floor Mat and Step Tread Adhesives 1604 April 2016 Section L
45、Elastomers (Other than Hose & Seals), Foam, and Insulators MPAPS L-6007 Molded Rubber 1602 Feb. 2016 MPAPS L-6023 Steering Wheel and Horn Pad Assemblies 1404 Apr. 2014 MPAPS L-6038 Rubber Hood Straps 1602 Feb. 2016 MPAPS MASTER INDEX JUNE 2016 This document is restricted and may not be sent outside
46、Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 6 of 15 Document No. Title Revision Issue Date MPAPS L-6040 Thermoplastic Elastomer Molding Compounds 1606 June 2016 MPAPS
47、L-6505 Urethane Foam, Cut Slab 1410 Oct. 2014 MPAPS L-6512 Foam and Sponge, Static Sealing 1606 June 2016 MPAPS L-6610 Thermal Insulation 1412 Dec. 2014 MPAPS L-6614 Piping Insulation 1606 June 2016 MPAPS PART II PROCESSES/QUALITY (SECTION P) MPAPS P-1070 Quality Requirements for Air Spring Suspensi
48、on Assemblies Restricted 1512 Dec. 2015 MPAPS P-9511 Arc Welding- Aluminum 1510 Oct. 2015 MPAPS P-9516 Quality Requirements for Resistance Spot Welds 1410 Oct. 2014 MPAPS P-9534 Truck and Bus Seating Assembly Design, Performance, and Quality Requirements 1412 Dec. 2014 MPAPS P-9540 Quality Requirements for Front Axle and Rear Axle Assemblies 1508 August 2015 MPAPS P-9542 Quality Requirements For Manual, Automated Manual, and Automatic Transmissions 1506 June 2015 MPAPS P-9543 Engineering Test Report Requirements 1404 April 2014 MPAPS P-9555 Quali