1、 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 1 of
2、 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: TMS-7072 TITLE: Foundation Board, Door Trim REVISION: F-1 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering DATE ISSUED: August 2001 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR
3、 CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicabil
4、ity of regulatory limits prior to use. Change Notice: Reformatted and Editorial Changes Reference: File 30-6A Keywords: Door Trim; Foundation Board 1.0 APPLICATION This specification covers a semi-rigid fiberboard, silk screen coated for dielectric bonding, suitable as a structural foundation board
5、or supporting member for soft trim applications. 2.0 SCOPE This specification covers the general requirements, property and performance requirements and quality. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The following Specifications,
6、 Standards, and Regulations are referenced in this specification. Quality System Standard QS-9000 (ISO 9001) INTERNATIONAL Manufacturing Standard D13 INTERNATIONAL ISR Quality Standard CFR 29, Part 1910 INTERNATIONAL TMS-9544 CFR 49, Part 571.302 4.0 GENERAL REQUIREMENTS 4.1 Construction This board
7、shall be constructed from kraft and other fibers suitable to meet the requirements of the intended use, laminated on both sides with 0.03 mm (0.001 in) film of polyethylene and a kraft paper liner. The outer face shall be silk screen coated with a dielectrically active plastic (PVDC or equivalent) f
8、ilm. 4.2 Finished Thickness Standard thicknesses shall be 1.0, 1.5 and 2.0 mm (0.040, 0.060, and 0.080 in); tolerance on all thicknesses shall be 0.13 mm (0.005 in). NUMBER: TMS-7072 TITLE: Foundation Board, Door Trim REVISION: F-1 This document is restricted and may not be sent outside Internationa
9、l Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 2 of 3 4.3 Property And Performance Requirements Unless otherwise indicat
10、ed, material testing shall be in accordance with SAE J315 - Fiberboard Test Procedure. 4.3.1 Moisture Content 4.5-7.0% 4.3.2 Bursting Strength: Mullen Burst 4.3.2.1 Method Perform test dry and after 24 hour immersion in water. 4.3.2.2 Required Dry: 22.2 N (5 lbf) per mil thickness minimum Wet: 17.8
11、N (4 lbf) per mil thickness minimum 4.3.3 Water Absorption: 15 x 15 cm (6 x 6 in) Sample 24 hours: 12% maximum 4.3.4. Dimensional Stability: Method B and Method C at 70 C (158 F) 4.3.4.1 Expansion Machine Direction: 0.7% maximum Across Machine Direction: 0.7% maximum 4.3.4.2 Contraction Machine Dire
12、ction: 0.7% maximum Across Machine Direction: 0.7% maximum 4.3.5 Flammability Resistance Material and parts supplied to this specification shall conform to and be certified by the suppliers to meet the requirements of (CFR 49, Part 517.302) Federal Motor Vehicle Safety Standard #302 - Flammability o
13、f Interior Materials and TMS-9544. 5.0 QUALITY The material shall be free from objectionable odor, have necessary flexibility to meet contour requirements, be adequately bonded to prevent separation and be uniform in thickness. 5.1 Primary cosmetic vinyl surfaces shall be free from voids, bumps, dim
14、ples, cuts, wrinkles, and bubbles. Surfaces that are not normally visible shall be indicated on the print and shall meet a mutually agreed level of surface quality and be so stated in the part control plan. The exposed foam surface shall be free of voids or imperfections detrimental to strength, fit
15、, function, or service life. NUMBER: TMS-7072 TITLE: Foundation Board, Door Trim REVISION: F-1 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all
16、patent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 3 of 3 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements Suppliers must conform to the requirements of the International IQR Quality Standard which includes conformance to the QS-9000 (ISO 9001)
17、 Quality System Standard. A mutually acceptable Quality Control Plan as described therein is required for source approval to the requirements of this specification. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those
18、 samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials
19、Engineering at TDTC and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be sub
20、mitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all requi
21、red properties. The part supplier and the plant metallurgist and/or the quality control manager of the using International plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Loading, packing, and identification shall be in accordance with Manufacturing Std. D-13. 8.0 DESIGNATION ON DRAWINGS Unless otherwise specified, the standard thickness shall be 2.0 mm (0.080 in). Examples: Foundation Board per TMS-7072 or Foundation Board per TMS-7072, Thickness 1.0 mm (0.040 in)
