1、 INTERNATIONAL TRUCK AND ENGINE CORPORATION TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: TMS-7086 TITLE: Decorative Hot Stamp Roll Leaf Coating - Plastic REVISION: E WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering DATE ISSUED: August 2005 PRINTED COPIES OF THIS DOCUMENT MUS
2、T BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determi
3、ne the applicability of regulatory limits prior to use. Change Notice: Modified Section 4.2 on accelerated weathering test methods. Reference: File 30-13E Keywords: Decorative Hot Stamped Coating 1.0 APPLICATION This specification covers a metallized plastic coating, hot stamped on either interior o
4、r exterior plastic parts. The hot stamped coating may be either colored or bright metallic. Typical uses may include decorative trimming of light bezels, panel inserts, instrument clusters and name plates. 2.0 SCOPE This specification covers the performance requirements, and quality. 3.0 REFERENCE D
5、OCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard QS-9000 (ISO 9000 or TS-16949) CEMS GT-31 INTERNATIONAL IQR Quality Standard SAE J 400
6、CFR Title 29, Part 1910 ASTM B 117 ASTM G53 4.0 PERFORMANCE REQUIREMENTS 4.1 Adhesion 4.1.1 Method Apply a strip of adhesive tape (#710 Scotch Tape - 3M Company) 1.9 cm (3/4 in) wide to the coated surface. Pull tape at 90 to the surface. 4.1.2 Required Coating shall not adhere to tape. 4.2 Accelerat
7、ed Weathering 4.2.1 Method Interior parts, per Method A of CEMS GT-31, 1200 kj minimum exposure. Exterior parts, per Method B of CEMS GT-31, 3600 kj minimum exposure. This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission f
8、rom Corporate Technical Standards. Suppliers are required to assume all patent liability. 2005 by International Truck and Engine Corporation. AUGUST 2005 Page 1 of 3 NUMBER: TMS-7086 TITLE: Decorative Hot Stamp Roll Leaf Coating - Plastic REVISION: E 4.2.2 Required No visual evidence of blistering,
9、color change greater than E of 3, or loss of adhesion. 4.3 Gravelometer Test (Exterior Applications) 4.3.1 Method SAE J400 at room temperature - Method II. 4.3.2 Required Rating - 7B maximum. 4.4 Thermal Cycling 4.4.1 Method Subject to three complete cycles consisting of the following sequence: 1) 2
10、9 3C (175 5F) for 20 hours. 2) 22 3C ( 72 5F) for 4 hours. 3) -29 1C (-20 2F) for 20 hours. 4) 22 3C ( 72 5F) for 4 hours. 4.4.2 Required No visual evidence of blistering, cracking, loss of adhesion or discoloration. 4.5 Wear Resistance 4.5.1 Method Expose coating surface to RCA abrasion machine for
11、 30 cycles (interior) or 60 cycles (exterior). Use Perfection Paper Company #7967 perforation tape buff colored, unoiled 1.7 cm (11/16 in) wide, 5.1 cm (2 in) core, and 21.6 cm (8.5 in) diameter roll. Speed 2.94 cycles/second. 4.5.2 Required No deterioration of surface. 4.6 Salt Spray 4.6.1 Method 1
12、68 hours per ASTM B-117 4.6.2 Required No visual evidence of blistering, cracking, loss of adhesion or discoloration. 5.0 QUALITY Coating shall be smooth and adherent. No runs, sags, wrinkles, or skips shall be permitted. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All supplier
13、s to INTERNATIONAL Truck and Engine are required to be registered to QS-9000 Quality System Requirements. INTERNATIONAL will also accept ISO 9000 or TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements
14、. Suppliers must maintain their certification with an This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2005 by International T
15、ruck and Engine Corporation. AUGUST 2005 Page 2 of 3 NUMBER: TMS-7086 TITLE: Decorative Hot Stamp Roll Leaf Coating - Plastic REVISION: E accredited registrar and must furnish copies of registration certificates to the INTERNATIONAL Corporate Buyer upon request. 6.2 Approval Parts supplied against c
16、ontracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices,
17、construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering at TDTC and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or upd
18、ated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced or provide statistical evidence of the lot having
19、 been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using International plant may determine testing and reporting requirements on specific products. 7.
20、0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Materials Engineering and Technology Dept. Truck Development and Technology Center (TDTC) 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringNav-I This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2005 by International Truck and Engine Corporation. AUGUST 2005 Page 3 of 3
