1、MIL-C-27b00 57 7797906 0382477 b - I P 1 I NCH-POUND 1 MI L-C-2 9 600 20 December 1989 MILITARY SPECIFICATION CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, COMPOSITE, HIGH DENSITY, QUICK COUPLING, ENVIRONMENT RESISTANT, REMOVABLE CRIMP CONTACTS, ASSOCIATED HARDWARE GENERAL SPECIFICATION FOR 1. SCOPE
2、1.1 Scope. This specification covers miniature, composite, high density, threaded coup1 ing, self locking, circular, environment resistant, electricaT connectors utilizing removable crimp contacts, and associated hardware, which are capable of continuous operation within a temperature range of -65“
3、to t175“C. These connectors are suppt ied under a MIL-STD-790 re1 iabi 1 i ty assurance program. See 6.1 for intended use and applications. 1.2 Description. The connectors employ rear release removable pin and socket contacts with crimp termination. The connectors are designed to assure proper orien
4、tation of the mating halves prior to electrical circuit closure. The connectors include EM1 shielding capability. They also provide electrical continuity between mated shells prlor to contact engagement and have the contacts so located as to be protected from handling damage and inadvertent electric
5、al contact. The connectors consist of a composite material with light weight characteristics and, when used with backshells and contacts specified herein, provide high levels of corrosion resi stance and durabi 1 i ty. 1.2.1 Desi-gn considerations. Connectors are designed to be used as a system with
6、 backshells and contacts specified herein. When so used, the connectors are capable of performance during or after, as applicable, under the following environmental conditions: 1 .2.1.1 Temperature. -65“ to +175“C. Beneficial comments (recommendations, additions, deletions) and any pertinent data wh
7、ich may be of use in improving this document should be addressed to: Systems Engineering and Standardization Department (Code 531, Naval Air Engineering Center, Lakehurst, NJ 08733-5100, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of
8、this document or by letter. AMSC NIA FSC 5935 DISTRIBUTION STATEMENT A. Approved for pub1 ic release; distri bution is un1 imi ted. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI L-C-29600 1.2.! ,2 Vibration. l a. Series: The series A and 6 conne
9、ctors are not intermateable. a. Random: 41.7 G RMS at rated high and low temperatures without backshell. 49.5 G RMS at ambient temperature with backshell, b. Sine: 60 G at ambient temperature with backshell. , b. Types: 1.2.1.3 Altitude. Altitudes from sea level to 100,000 feet (8 torr). Test voltag
10、e will vary with altitude (see Table XII). 12.1.4 Shock. Shock as represented by a 3 + 1 milliseconds base half-sine wave peaking at 300 G (see 3.23). 1.2.1.4.1 High impact shock, Per MIL-S-901. 9- 1.2.1.5 Humidity, Humidity conditions up to 98 percent relative humidity including condensation (see 3
11、.25). 1.2.1.6 Corrosion, 2000 hours exposure to salt-laden atmosphere (see 3.15) 1.2.1.7 Temperature cycling, See 4.6.3. 1.2.1.8 Fluid immersion. Immersion, in jet fuel, lubrication oil, liquid coolant, hydraulic fluid, gasoline, cleaning compound, defrosting fluid, and solvents (see 3.29). minimum
12、attenuation of 50 dB (see 3.27). 1.2.1 9 EM1 shielding. EM1 shielding effectiveness: 100 MHz to 10 GHz, 1.2.1.10 Electrolytic erosion. Exposure of uncoupled connector to a salt moi sture environment (see 3.34). 1.2.1.11 Durability, 1500 matings and unmatings (see 3.4.1, and 3.10). C1 ass if i cation
13、, 1 A1 Connectors. Connectors fabricated to this specification are scoop- proof, self-locking, quick coup1 ing and are as fol lows: A - Uti 1 ize MIL-C-38999 insert arrangements. B - Utilize MIL-C-81511 insert arrangements. (1) Plugs: Straight. (2) Receptacles: Wall mounting, both front and rear pan
14、el mounting, jam nut mounting. Contains grounding member that makes shell contact prior to contact engagement. c. Class: R - Environment resisting - conductive shell. E - Environment resisting. G - Environment resisting - conductive shell, space grade. 2 Provided by IHSNot for ResaleNo reproduction
15、or networking permitted without license from IHS-,-,-MIL-C-29600 59 9999906 0382499 T a c - . 0 MIL-C-29600 .3.2 Contacts: a. Styles: (1) Connectors ordered with high performance contacts: H - Pin J - Socket The H or J designators are used to indicate a full complement of applicable high performance
16、 contacts rated at 1500 cycles of durability, and shall appear in the part number marked on the connector. (2) Connectors ordered with standard contacts: P - Pin S - Socket The P or S designators are used to indicate a full complement of applicable standard contacts rated at 500 cycles of durability
17、, and shall appear in the part number marked on the connector. (3) Connectors ordered without contacts: A - Less pin contacts. B - Less socket contacts. K - Less pin contacts, L - Less socket contacts. Application spec fies 500 cycles of durabi i ty. Application spec fies 1500 cycles of durability.
18、1.3.3 Associated hardware. a. Types: The A, B, K, or L designators are used to. indicate connectors ordered less contacts, and are intended to have other than all standard power contacts installed (example: shielded, coaxial and thermocouple contacts). The A, B, K, or L designator shall appear in th
19、e part number marked on the connector. Connectors ordered less contacts, but intended for assembly with all high performance or all standard contacts, shall have the H or J designator, or the P or S designator, respectively in the part number marked on the connector the same as connectors ordered wi
20、th a full complement of applicable contacts. (1 1 Backshell s. (2) Protective covers. (3) Dummy stowage receptacles. (4) Sealing plugs. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_. MIL-C-i!4600 59 W 9947906 OL82500 2 W MI L-C-29600 2 GOVERNME
21、NT DOCUMENTS 2.1 Specifications, standards and handbooks. Unless otherwise specified, the followins soecifications, standards and handbooks of the issue listed in that issue of the Dpartment of Defense Index of Specifications and Standards (DoDISS) specified in the solicitation form a part of this s
22、pecification to the extent cpecifi ed herein. SPECIFICATIONS MLLI TAR MI L-S-901 M 1 L- S-7742 MIL-C-22520 Shock Tests, H. I. (High Impact) ; Shipboard Machinery, Equipment and Systems, Requirements for Screw Threads, Standard, Optimum Selected Series: General Specification for Crimping Tools, Termi
23、nal, Hand or Power Actuated Wire Termination, and Tool Kits, General Specification for MI L-W-22759 Wi re, El ec tr i c , F1 uoropol Ymer-Insu1 ated , Copper or Copper Al 1 oy MIL-W-25038 Wire, Electrical, High Temperature and Fire Resistant, General Specification for MI L-C-39029 Con t ac t s , E 1
24、 e c tr i ca 1 Con nec tor, Ge ner a 1 S pe c i fi cat i on for MI 1-G-45204 Gold Plating, Electrodeposited MI L-A-46146 Adhesive Sealants, Silicone, RTV, Non-Corrosive (For Use With Sensitive Metals And Equipment) MI L-C-55330 Connectors, Preparation for Delivery of MIL-W-81381 MIL-1-81 969 Wire, E
25、lectric, Polyimide-Insulated, Copper or Copper Alloy Installing and Removal Tools, Connector, Electrical Contact, General Specification for STANDARDS F ED ERA L F ED-STD-H28 Screw-Thread Standards for Federal Servfces QQ-8-575 Braid, Wire, (Copper, Tin Coated, or Silver Coated, Tubular, or Flat) QQ-
26、S-571 Solder, Tin Alloy, Lead-Tin Alloy, and Lead Alloy 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MILITARY MIL-STD-105 MI L-STD-202 MIL-STD-454 MI L-STD-790 MIL-STD-889 MIL-STD-1285 MI L-STD- 1 344 MIL-STD-1373 MI L-STD- 1 560 MS3425 MS3426 M
27、S3428 MS3429 MS3430 MS3431 MS3432 MS3433 MS3435 MS9068 MIL-C-29600 Sampl ing Procedures and Tables for Inspection by Attributes Test Methods for Electronic and Electrical Component Parts Standard General Requirements for Electronic Equipment Re1 i abi 1 i ty Assurance Program for Electronic Parts Sp
28、ec i fi cat ions Di ssimi 1 ar Metal s Marking of Electrical and Electronic Parts Test Methods for Electrical Connectors Screw-Thread, Modified, 60“ Stub, Double Insert Arrangements for MIL-C-38999 and Insert Arrangements, Electrical Connector, Shel 1 Size 8 Insert Arranaements, Electrical Connector
29、, Shell - Size 10 Insert Arrangements, Electrica Size 14 Insert Arrangements, Electrica Size 16 Connector, Shell Connector, Shell Insert Arrangements, Electrical Connector, Shell Size 18 Insert Arrangements, Electrical Connector, Shell Size 20 Insert Arrangements, Electrical Connector, Shel 1 Size 2
30、2 Insert Arrangements, Electrical Connector, Shel 1 Size 24 Test Gage, Contact Location and Retention Feature, MIL-C-0081511 Series 3 and 4 Connectors Packing, Preform - Ams 3304, O-Ring (Asg) 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDAR
31、DS MILITARY MS27488 MI L-STD-45662 See Supplement (Copies of specif required by manuf should be obtaine MIL-C-29600 59 m 779706 OL2502 b m MI L-C-29600 Plug, Sealing, Electrical Connector Calibration Systems Requirements for 1 ist of associated specifications. cations, standards, handbooks, drawings
32、 and publications cturers in connection with specific acquisition functions from the contracting activity or as directed by the contracting officer. 1 2.2 Other publications. The following document(s form a part of this specification to the extent specified herein. The issues of the documents which
33、are indicated as DOD adopted shall be the issue listed in the current DODISS and the supplement thereto, if applicable. AMERICAN SOC1 ETY FOR TESTING AND MATERIALS (ASTM) ASTM 0570-81 Plastic, Water Absorption of ASTM E595-84 Standard Test Method Total Mass Loss and Volatile Condensable Materials fr
34、om Outgassing in a Vacuum ASTM G85-85 Modified Salt Spray (Fog) Testing, Practice for (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19120.) ELECTRONIC INDUSTRIES ASSOCIATION (EIA) EIA RS-359 EIA Standard Colors for C
35、olor identification and Coding (ANSI C-83.1-1973) (Application for copies should be addressed to the Electronic Industries Association, 2001 Eye Street, N.W., Washington, DC 20006.) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE Aerospace Information Report AIR 1557 High Extended Vibration Environment (O
36、ct. 79) SAE Aerospace Information Report AIR 1351 Manufacturers Identification of Electrical Connector Contacts, Term1 na1 s, and Spl i ces (Application for copies should be addressed to the Society of Automotive Engineers , 400 Commonweal th Dr i ve , Warrendal e, PA 15906.) INTERNATIONAL STANDARDS
37、 ORGAN1 ZATION ISO/R 68-1973-ISO-Basic Profi le for Triangular Screw Threads, .25 to 5 MM. ISO/R 261-1973-ISO-Metric Screw Threads, General Plan, .25 to 300 MM. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-29600 57 9979906 0382503 B MIL-C-
38、29600 ISO/R 262-1973-ISO-Metric Screw Threads for Screws, Bolts, and Nuts, 6 to 39 MM. ISO/R 965-1 973- Part 1 - IS0 General Purpose Metric Screw Threads, Tolerances, Principles and Part 2 - IS0 General Purpose Metric Screw Threads, Tolerances, Limits of Sizes Part 3 - IS0 General Purpose Metric Scr
39、ew Threads, Tolerances, and Deviations Basic Data. for Medium Quality Commercial Bolt and Nut Threads 1.6 to 39 MM. for Constructional Threads 1.6 to 355 MM. (Application for copies should be addressed to the American National Standards Institute, 1430 Broadway, New York, NY 10018.) (Industry associ
40、ation sp.ecifications and standards are generally available for reference from 1 i braries. using Federal agencies.) 2.3 Order of precedence. In the event of a conflict between the text of this specification and the references cited herein, the text of this specification shall take precedence. 3. RE
41、QUIREMENTS They are al so di stri buted among technical groups and 3.1 Specification sheets. The individual item requirements shall be as specified herein and in accordance with the applicable specification sheet. event of any conflict between the requirements of this specification and the specifica
42、tion sheet, the latter shall govern. In the 3.2 Qualification. Connectors furnished under this specification shall be products which are qualified for listing on the applicable Qualified Products List at the time set for opening of bids (see 4.4 and 6.3). 3.2.1 Reliability. The contractors reliabili
43、ty program for assembled connectors and assembly procedures shall meet the requirements of MIL-STD-790 with the exception that the failure reporting period shall be 12 months in Tieu of 6 months. 9 3.3 Materials. Materials shall be as specified herein. However, when a definite material is not specif
44、ied, a material shall be used which will enable the connectors and accessories to meet the performance requirements of this specification and shall be of the lightest practical weight. of any constituent material shall not be construed as a guarantee of the acceptance of the finished product. Accept
45、ance or approval 3.3.1 Metals. Metals shall be of a corrosion-resistant type or shall be plated or treated to resist corrosion. 3.3.1.1 Dissimilar metals and compatible couples. When dissimilar metals are used in intimate contact with each other, protection against galvanic corrosion shall be provid
46、ed. The use of dissimilar metals in contact, which tend toward active galvanic corrosion (particularly brass, copper or steel used in contact with aluminum or aluminum alloy) is not acceptable. However, metal plating or metal spraying on dissimilar-base metals to provide compatible couples for abutt
47、ing surfaces is permitted per MIL-STD-889. The use of dissimilar metals separated by an appropriate insulating material is also permitted. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MIL-C-29600 3.3.1,2 Hydrolytic stability. All nonmetallic i
48、nsert materials shall be selected to meet the hydrolytic reversion resistance requirements specified in Requirement 47 of MIL-STD-454 (see 4.6.36.1). When tested as specified in 4.6.36.2, the connector she1 1s shall be without defects detrimental to performance. Connector weight shall not Increase g
49、reater than 0.75 percent. When subjected to an overtorque at 150 percent of those values specified in Table III, there shall be no evidence of breaking, loosening of parts, or cracking. O 3.3.2 Components. Materials for specific components of the connector shall be as fol lows: a. Shells, coupling rings, and associated hardware - Corrosion resistant, high performance resins, with or without filler materials, shall be defined by specif
