1、flIL-C-8151LF 59 9999906 1209816 TO4 - Beneficial comments (recommendations, additions, deletions) and data which may be of use in improving this document should be addressed to: Commanding Officer, Naval Air Warfare Center Aircraft Division Lakehurst, Systems Requirements Department, Code SR3, Lake
2、hurst, NJ 08733-5100, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426)appearing at the end of this document or by-J-eJJer. MIL-C-81511 F(AS) 30 September 1992 SUPERSEDING MIL-C-81511 E(AS) 23 May 1977 MILITARY SPECIFICATION CONNECTORS, ELECTRICAL, CIRCULAR, HI
3、GH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING; AND ACCESSORIES GENERAL SPECIFICATION FOR This specification is approved for use by Naval Air Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. The MIL-C-81511 connector
4、s have been declared INACTIVE FOR NEW DESIGN after 30 April 1975 by decision of the Department of Defense. This does not preclude their use for maintenance, repair, or resupply purposes, nor does it preclude use in design circumstances wherein the connectors must interface with the connectors being
5、supplied with Government Furnished Equipment. 1. SCOPE 1.1 Scqpe. This specification covers four series of electrical connectors (plugs and receptacles) with removable crimp and nonremovable solder contacts and accessories (see 6.1). Electrical, mechanical and environmental features of these connect
6、ors include: a. Environment resisting at sea level and high altitude b. Quick disconnect. c. RFIIEMI (Radio Frequency Interference/Electromagnetic Interference) protection (includes shell to shell grounding spring members). d. High density insert arrangements e. Low level circuit capabilities. f. Sc
7、oop-proof. g. Fluid resistant class provided. AMSC NIA FSC 5935 DISTRISUTIOJ STATEMENTA. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-8L5LLF 59 = 9999906 l12098L7 940 i. Several vol tag
8、e service ratings avai 1 ab1 e. j. Individual contact release from the rear of the connector (series 3 and 4 only). 1.1.1 Series description. The connectors are identified as series 1, 2, 3 or 4. All series are designed to prevent inadvertent electrical contact and to provide contact protection duri
9、ng mating. They can be mounted in the same size panel cutout, They are identified as follows: Series 1: Long Shell (shell size 8 through 24). Scoop-proof when pins are installed in either the plug or the receptacle. Plugs contain the grounding spring members. Gang contact release system (GCR) (see f
10、igure 1). !. b: Series 2: Lightweight, Short Shell (shell size 8 through 18). Scoop-proof when pins are installed in the receptacle, not scoop-proof when pins are installed in the plug. Receptacles contain the grounding spring members. Gang contact release system (GCR) (see figure 1). Series 3: Long
11、 Shell (shell size 8 through 24). Scoop-proof when pins are installed in either the plug or the receptacle. P1 ugs contain the grounding spring members. Individual contact release system (ICR) (see figure 1). Scoop-proof when pins are installed in the receptacle; not scoop-proof when pins are instal
12、led in the plug. Receptacles contain the grounding spring members. Individual contact release system (ICR) (see figure 1 ) . O Series 4: Lightweight, Short Shell (shell size 8 through 18). 1.1.1.1 Intermateability. Series 1 is intermateable with series 3, and series 2 is intermateable with series 4.
13、 Series 1 and 3 are not intermateable with series 2 and 4. 1.1.1.2 Contact retention. Contacts are inserted and removed from the connector rear. In series 1 and 2, the removal tool must be applied from the connector front. connector rear (see figure 1). contact retention and release mechanism. Serie
14、s 3 and 4 connectors have individual contact retention and release. In series 3 and 4, the removal tool must be applied from the Series 1 and 2 connectors have a “ganged“ 1.1.1.3 Weight and size. The individual contact release connectors (series 3 and 4) are shorter and lighter than the gang release
15、“ connectors (series 1 and 21, respectively (see 3.1). 1.1.2 Temperature. These connectors are rated for operation within a temperature range specified for each class. The upper temperature limit is the maximum internal hot-spot temperature resulting from any combination of electrical load and ambie
16、nt temperature. The low temperature limit is -65C for all classes. I l 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-8LSLLF 59 9999906 L2098LB 887 Hot- sp0 t C1 ass temperature Al 1 25C E 1 5OoC H 150C MIL-C-8151 lF(AS) Insulation resistanc
17、e megohms (mi n 1 5000 2000 500 1.1.2.1 Variation of insulation resistance. Insulation resistance varies with temperature as indicated in table I and figure 2. TABLE I. Variation of insulation resistance. 175C 2000 r 175C 500 200 “C I A I 2000 3 Provided by IHSNot for ResaleNo reproduction or networ
18、king permitted without license from IHS-,-,-MIL-C-BL5LLF 59 W 9999906 11209839 7L3 MIL-C-81511 F( AS) m COLOR BANOS (BLUE) M CONTACT RETENTION RING (COLOR BLACK) SERIES I AND2 (GANG RELEASE) SERIES 3 AND4 (INDIVIDUAL RELEPSE) FIGURE 1. Contact insertion and removal methods. INSERT -REMO% MAXIMUM HOT
19、 SPOT TEMPERATURE Co FIGURE 2. Minimum insulation resistance vs hot spot temperature. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-dS 25C A 200C Max MIL-C-8L5LLF 59 999990b 1209820 435 Continuous 1000 hours MIL-C-8151 lF(AS) 1.1.2.2 Variation of
20、 service life. Service life varies with temperature indicated in figure 3 and table II. TABLE II. Variation of service life. C1 ass Hot- SpO t temperature Service 1 i fe I 25C 150C Max Continuous 1 O00 hours 25 “C 175C Max Continuous 1 O00 hours 1,000,000 100.000 ., 25 50 75 i00 I25 lu) I75 200 MAXI
21、MUM HOT SPOT TEMPERATURE Co FIGURE 3. Service life vs hot spot temperature. 225 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-8L5LLF 59 9979906 L20982L 371 E F MIL-C-81511 F(AS) Grommet seal connectors (150C operating temper- X Grommet seal
22、 connectors (175C operating temper- X X ature). ature), fluid resistant (not for Navy use). 1.2 Classification. A 1.2.1 Military part number. Grommet seal connectors (200C operating temper- X X ature), fluid resistant (not for Navy use). 1.2.1.1 Military part number for connectors. The connector par
23、t number will consist of the letter “M,“ the basic number of the applicable specifica- H D W tion sheet and the applicable alpha-numeric characters (see 3.1 1, formulated as in the fol lowi ng exampl e: M81511 /O1 EDO1 P1. Hermetic seal connectors (150C operating temper- X Hermetic seal connectors (
24、175C operating temper- X Grommet seal connectors ( 175C operati ng temper- X X ature), solder terminated, ferrous al loy she1 1. ature), solder terminated, ferrous alloy shell, fluid resistant. ature), fluid resistant, 500 hour salt spray (1.2:l.l) (1.2.2) (1.2.3) arrangement designator pos i ti ns
25、(1.2.3) (1.2.4) (1.2.5) 1.2.1.2 Military part number for connector accessories. The part number for the accessories will consist of the letter “M,“ the basic number of the specification sheet and assigned dash numbers as indicated on the applicable specification sheet (see 3.1) (example: M81511/14-0
26、8-01). 1.2.2 Class. The class of the connector will be identified as shown in table III. TABLE III. Connector class and series. Descri p t i on -0 I I I 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-a J a a Shell size MIL-C-8LSLLF 59 9999906 1209
27、822 208 Code letter MIL-C-81511 F(AS) 1.2.2.1 Fluid resistance. The fluid resistance capabilities for the various connector class are shown in table IV (see 3.5.8). TABLE IV. Fluid resistance capabilities. C1 ass E and H A, D, F, and W Fluid resi stance capabi 1 i ties MIL-H-5606 and MIL-L-23699. MI
28、L-L-7808, MIL-L-23699, MIL-H-5606, MIL-T-5621 (Grade JP-51, Hydraulic Fluid, MIL-A-8243, MIL-C-87936, MIL-G-3056 (Type 11, Coolant Dielectric Fluid, Synthetic Silicate Ester Base, Solvents (a), (b) and (c) of MIL-STD-202, Method 215. 1.2.3 Shell size and insert arrangement. The shell size and insert
29、 arrangement will be identified by a two-part code. The first part will be the applicable shell size code letter per table V, the second part will be (2 numerical diqits) as shown on top of the respective insert arrangement on - figure 24. TABLE V. Shell size code. 8 10 14 16 18 22 24 1.2.4 Contact
30、designator. 1.2.4.1 Connector with contacts. The following designators are used to indicate a full complement of applicable power contacts (see 3.4.1): P - Pin contacts S - Socket contacts 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-81511
31、F(AS) 1.2.4.2 Connector without contacts. The following designations are used to indicate a connector less contact. a full complement of power contacts are to be installed in the connector. Examples of this are shielded, thermocouple and coaxial contacts (see 6.2). They will be used only when other
32、than A - Less pin contacts B - Less socket contacts 1.2.5 Key position. Key or keyway position will be identified by a digit 1 through 6 (see 3.4.4.11. 1.2.6 Accessories. F adapter Type I - Straight cable clamp, for open wiring. Type II - 90“ cable clamp, for open wiring. J adapter Type I - Straight
33、 adapter for jacketed cable. Type II - 45“ adapter for jacketed cable. Type III - 90“ adapter for jacketed cable. Stowage receptacle - Dummy receptacle shell for stowing Protective covers - Cover for protecting connector plugs or connector plugs. receptacl es. 1.3 Wire range accommodations. The wire
34、 ranges given in table V-A and table V-B will be accommodated by the connectors and contact wire barrels as i ndi cated. 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-81511F 59 W 9999906 1209824 O80 W Wire barrel size a * a a OD of finished
35、 wire, Wire (inch) l/ Oversize Wire type size (normal size) wire - 2/ (reference) - 3/ TABLE V-A. Wire range accommodations, series 1 and 2. 28 32 30 28 0.030 min 0.054 max .O42 nominal MIL-W-81044/12/13 -28 0.064 max MIL-W-5086/7 -28 MIL-W-l6878/28BCB 22 20 26 0.030 min MIL-W-L2759/18/19 -26 22 0.0
36、54 max MIL-W-22759/16/17 -22 24 0.041 min MIL-W-22759/11/12 -24 22 .O62 nominal MIL-W-22759/9/10 -22 20 0.081 max O .O85 max MIL-W-81044/6/7 -20 24 .O42 nomi na1 O .O64 max MIL-W-,22759/1 1/12 -24 1: -12 0.066 min .O83 nominal 0.101 max 0.097 min .lo6 nominal 0.135 max 1/ All contacts may be assembl
37、ed with either minimum or maximum normal diameter wire as shown or in any combination thereof. - MIL-W-22759/9/10 MIL-W-81044/8/9 O. 109 rnax MIL-W-81044/5/6 MIL-W-22759/9/10 MIL-W-22759/44/45 0.139 max MIL-W-81044/5/6 - 2/ 50 percent of the contacts in a given insert arrangement may be assembled wi
38、th oversize wire up to and including the maximum diameter shown; how- ever, the remaining 50 percent shall not exceed the nominal finished wire diameter. di s tri buted. When using groupings of oversize wire, they shall be randomly 3/ Wire numbers are for reference only and are not intended to restr
39、ict the use of acceptable wire-types with these connectors. 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-8L5LLF 59 9999906 1209825 TL7 Wire Wire barrel size MIL-C-81511 F(AS) O.D. of finished Wire type wire (inch) l/ (reference) 21 TABLE V
40、-B. Wire range accommodations, series 3 and 4. 32 30 28 0.030 minimum MIL-W-81044/12/13 O. 054 maxi mum MIL-W-l6878/28BCB 0.042 nominal MIL-W-508616 28 28 26 24 22 24 22 20 22 20 0.030 minimum 0.054 maximum 0.040 minimum 0.074 maximum 0.042 nominal O. 058 nomi na 1 20 18 16 14 12 I I 0.060 minimum O
41、. 103 maximum 0.097 minimum O. 135 maximum 0.081 nomi na1 O. 106 nom! na1 MI L-W-22759/18/19 MIL-W-22759/11/12 MIL-W-22759/16/17 MIL-W-22759/14/15 MIL-W-22759/9/ 1 O MI L-W-81044/9 / 1 O -28 -28 -26 -24 -22 -24 -2 2 -20 16 12 MIL-W-22759/9/1 O MIL-W-81044/8/9 MIL-W-81044/5/6 MIL-W-22759/9/1 O MIL-W-
42、22759/44/45 MIL-W-81044/5/6 - 1/ All contacts may be assembled with either minimum or maximum normal diameter wire as shown or in any combination thereof. - 21 Wire numbers are for reference only and are not intended to restrict the use of acceptable wire-types with these connectors. 2. APPLICABLE D
43、OCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards and handbooks. The following specifica- tions, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Depart
44、ment of Defense Index of Specifica- tions and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-B151LF 59 9999906 1209826 953 H SPEC1 FICATIONS FEDERAL QQ-A-225 QQ
45、-A-367 QQ-P-4 1 6 QQ-A-59 1 MI LI TARY MIL-G-3056 MIL-W-5086 MIL-H-5606 MIL-T-5624 HI L-S- 7 7 4 2 MIL-L-7808 MIL-A-8243 MIL-T-10727 MI L-W-16878 MI L-C-22520 MIL-W-22759 MIL-L-23699 MIL-C-81511 F(AS) Aluminum and Accessories: Plug, Sealing Contact (Series 1 or 2) MIL-1-81969 MIL-C-87936 Installing
46、and Removal Tools, Connector Electrical Contact, General Specification for Cleaning Compounds, Aircraft Exterior Surfaces, Water Di 1 utable (See Supplement 1 for list of associated specification sheets.) STANDARDS MI LI TARY MIL-STD-104 Limits for Electrical Insulation Color MIL-STD-105 MIL-STD-202
47、 MIL-STD-454 Sampling Procedures and Tables for Inspection by Attributes Test Methods for Electronic and Electrical Component Parts Standard General Requirements for Electronic Equ i pmen t MIL-STD-1285 Marking of Electrical and Electronic Parts MIL-STD-1344 Test Methods for Electrical Connectors MI
48、L-STD-45662 Calibration Systems Requirements MS3197 Gage Pin for Socket Contact Engagement Test 12 e t O O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-L5LLF 59 W 999990b 1207828 726 MIL-C-81511 F(AS) STANDARDS (Continued) MILITARY (Continue
49、d) MS3322 MS3434 MS3435 MS3462 Gasket, Conductive, Electrical Connector, Jam Nut Mount Test Gage, Contact Location and Retention Feature, MIL-C-O081511 Series 1 add 2 Connectors Test Gage, Contact Location and Retention Feature, MIL-C-0081511 Series 3 and 4 Connectors Test Gage, MIL-C-26482 Series 2 (Class N), MIL-C-81703 Series 3 (Class NI a
