1、I . MIL-C-28b5 13 W 7777706 0362831 5 3- 37-03- IINC“D1 MIL-C-82865 (OS) 8 Auguat 1089 SUPERSEDIN WS 1368QB (IN PART) 7 September 1978 (See 6.6) MILITARY SPECIFICATION CARTRIDE, IMPULSE, MARK 152 MOD O, MARK 153 MOD O, URK 154 MOD O, AND MARK 155 MOD O This specification is approved for the use by t
2、he Naval Sea Systems Command, Department of the Navy and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for the manufacture and acceptance of the Mark 152 Mod O, Mark 153 Mod O, Mark 154 Mod O, and Mar
3、k 155 Mod O Impulse Cartridges. 2, APPLICABLE DOCUMENTS 2.1 ovrrnmrnt documentri, 2.1.1 Specificetione, atandarde and handbooke. The following specifica- tions, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these docume
4、nts are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISSI and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL UU-P- 268 Paper, Kraft, Untreated, Wrapping E - -1 I Beneficial comments (recommendations, additions, dele
5、tions) and any pertinent data which may be of use in improving this document should be addressed to: Commanding Officer, Naval Ordnance Station, Standardization Branch (3730), Indian Head, MD 20640-5000, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appeari
6、ng at the end of this document or by letter. AMSC N/A FSC 1377 DISTRIBUTION STATEMENT A. Approved for public release; distribution is un1 imi ted. -. THIS DOCUMENT CONTAINS 1,3 PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PPP-B-621 PPP-E-67
7、6 PPP- F- 320 PPP-T-45 MILITARY MIL-B- 131 MIL - P - 2 O 3 O 6 STANDARDS MIL I TARY MIL-STD-105 MIL-STD-129 . MIL-STD-331 MIL-STD-453 MIL-STD-1168 MIL-C-2b5 13 7777706 O362832 7 = MIL-C-82865(OS) Box, Wood, Nailed and Lock Corner Box, Setup Fiberboard; Corrugated and Solid, Sheet Stock (Container Gr
8、ade) and Cut Shapes Tape, Gummed, Paper,:Reinforced and Plain, For Sealing and Securing Barrier Materials, Watervaporproof, Greaseproof, Flexible, Heat-Sealable Powder, Ignition Cartridge, (Mg), 60 MM and 81 MM Mor tar Sampling Procedures and Tables for Inspection by Attributes Marking for Shipment
9、and Storage Fuze and Fuze Components, Environmental and Performance Tests for Inspection, Radiographic . Ammunition Lot Numbering (Unless otherwise indicated, copies of federal and military specifications, itandards and handbooks are available from the Naval Publications and Forms :enter, (ATTN: NPO
10、DS), 5801 Tabor Avenue, Philadelphia, PA 19120-5099.) 2.1.2 Other Qovrrnmant doaumentg, dr however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to accept defective material. 4.2 Classification of inspections. The inspe
11、ction requirements specified herein are classified as follows: a. First article inspection (see 4.4) 5 c Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-VIL-C-82865 13 W 7799906 0362836 V W MIL-C-$2865(OS) b. Quality conformance inspection (see 4.5).
12、 4,a Inaprction conditiona. Unless otherwise specified (see 6.21, all inspections shall be performed as specified in the applicable test method of 4.6. 4.4 Firet article inspection. First article inspection shall be performed after award of contract and prior to production by a facility designated i
13、n the contract or order (see 6.2). A first article sample acceptable for environmental and function testing shall be considered as a sample which meets the requirements of 3.2 through 3.7.1 and 3.10 of this specification. First article inspection shall be performed on sample units which have been pr
14、oduced using the same materials, equipment, processes and procedures as will be used in regular production. All parts and materials, including packaging and packing shall be the same as used for regular production and shall be from the intended soupces of supply. 4,4,1 Samplr aisr, The first article
15、 sample ghall consist of 125 cartridges. 4.4.2 Inspection routinr. One hundred and fifteen cartridges shall be divided into three groups and expended in the tests listed in table II and ten shall be inspected and retained for investigative purposes. Failure of any cartridge to meet the specified req
16、uirements of 3.9 shall be cause for rejection of the first article sample. Firing shall be conducted in the test fixture specified in 4.6.6. TABLE II. First Article inspection routine for the cartridge assembly. Sequence No. Test/Inspection 1 Visual 2 Radiographic 3 Vi brat i on 4 T Others, MI02 and
17、 M103). All cartridges shall be visually examined for defects. defects cited in 3.5, 3.6.1 and 3.10 shall be rejected. The preservation- packaging, packing, and marking of the cartridges shall be examined for conformance to section 5. Cartridges having any of the 4.6.3 Radiographic examination (C3).
18、 All cartridges, in the production test sample, shall be radiographically examined in accordance with MIL-STD-453. Failure of any cartridge to meet the requirements of 3.7,l shall be cause for rejection of the cartridge. for the most revealing exposure. All Cartridges shall be identified with serial
19、 numbers prior to examination. The cartridge serial numbers shall be in consecutive order beginning with the number O01 in each production lot. The cartridges shall be arranged on trays or boards in consecutive numerical order, and each radiograph shall carry a permanent identification of the Cartri
20、dges displayed thereon. number, as stamped on the cartridges, contract number and the span of serial numbers displayed. production lot samples, the contractor shall X-ray 100 percent of the represented lot and make the X-rays available to the contracting activity for review. Discontinuities in seria
21、l numbers shall be identified on the X-ray. Defective cartridges found by the vendor shall be clearly identified on the X-ray and those defectives removed from the production lot. shall be pen or ink stamped permanently on the cartridges with approximately 1/8-inch-high characters. other cartridge m
22、arkings. The cartridges shall be positioned on their sides The radiograph identification shall include the complete lot If any assembly or loading defects are noted in the The serial numbers The serial numbers shall be located apart from the 4.6.4 Hydrodtotia inepration (24). Acceptance test samples
23、 which are designated for ballistic test shall be subjected to a hydrostatic pressure in .accordance with the conditions specified in 3.7,2. in a suitable chahber. Any cartridge which fails to meet the requirements of 3.7.2 and 3.9 shall be cause for.rejection of the lot. The test shall be conducted
24、 4.6.5 Environmental teats, 4.6.5.1 Vibration, Twenty-five cartridge assemblies in the first article test shall be subjected to the transportation vibration test in accordance with Test 119, Procedure 2, of MIL-STD-331. The test shall be conducted on cartridges packed in accordance with 5.1.1. 4.6.5
25、.2 Temperatura and humidity. Twenty-five cartridge assemblies in the first article test shall be subjected to the temperature and humidity test in accordance with Test 105 of MIL-STD-331 (except that 14 days shall be used in 8 t Provided by IHSNot for ResaleNo reproduction or networking permitted wi
26、thout license from IHS-,-,-MIL-C-82865 13 7777706 03b2837 T lieu of 28 days). The test shall be conducted on cartridges packaged in accordance with 5.1.1. 4.6.6 Ballistic tests (C5). The number of cartridges randomly selected from each production lot for the ballistic test shall be in accordance wit
27、h table IV. The samples shall be randomly divided into three equal groups with group one conditioned at -65 2 5OF, group 2 conditioned at 200 conditioned at 70 2 5OF for not less than 6 hours nor more than 24 hours. If the lot sample is not divisible by three, the additional cartridges shall be plac
28、ed in the second group. Cartridges shall be removed from the conditioning chamber and fired within 5 minutes in test fixture, Drawing 6261402. If any cartridge is exposed or not fired within 5 minutes after removal, it shall be returned to 70 2 10F environment for at least 4 hours and then reexposed
29、 to the original environment for not less than 6 and not more than 24 hours before test firing. 5OF and group 3 4.6.6.1 Criteria of acceptability. The failure of any cartridge to meet the requirements of 3.9.1 through 3.9.3 shall be cause for rejection of the lot represented. 4.0.6.2 Misfire. The fa
30、ilure of any cartridge to fire shall be cause for rejection of the lot represented, unless such failure is plainly attributable to faulty test equipment or procedure (see 4.7.1). 4.7 Retest. There shall be no retests. 4.7.1 Test failUFO. If test failure is attributable to an assignable cause, exclud
31、ing the test cartridge, original test results should be discarded and that portion of the test reconducted. 5. PACKAIN 5.1 Preservation and packaging. Preservation and packaging shall be level A (see 6.4). 5.1.1 Level A. Level A packaging of all production lots for service use for each type cartridg
32、e is described below. hK152 Twentyill01 cartridges shall be packaged in a box conforming to PPP-B-676, Type 1, Variety 1, Class C, Style 4, with separator for individual cartridges. The separator shall consist of a corrugated fiberboard conforming to PPP-F-320, Type CF, Class Domestic, Variety SW, G
33、rade 275, B Flute. Inside dimensions (in inches) of the box shall be approximately 2 11/16 in length X 2 3/16 in width X 1 3/16 in depth. packaged item. A tight pack is mandatory. The box shall be wrapped with 40 pound Kraft paper conforming to UU-P-268 Grade B. secured with tape conforming with PPP
34、-T-45. Each box shall be sealed in a heat Adequate support and cushioning shall be provided for the The wrapping paper shall be 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-82865 13 777790b 0362840 6. m MIL-C-2885(OS) sealable bag conformi
35、ng to MIL-B-131, Class 1. All air shall be evacuated from bag prior to sealing. MK153, MK154 and Mk155 Twenty-five cartridges shall be packaged in a box conforming to PPP-B-676, Type 1, Variety 1, Class Cl Style 4, with separator for individual cartridges. The separator shall consist of a corrugated
36、 fiberboard conforming to PPP-F-320, Type CF, Class Domestic, Variety SW, Grade 275, B Flute. Inside dimensions (in inches) of the box shall be approximately 2 3/4 in length X 2 3/4 in width X 1 5/16 in depth. Adequate support and cushioning shall be provided for the packaged item. A tight pack is m
37、andatory, The box shall be wrapped with 40 pound Kraft paper conforming to UU-P-268 Grade B, The wrapping paper shall be secured with tape conforming with PPP-T-45. Each box shall be sealed in a heat sealable bag conforming to MIL-B-131, class 1. Air shall be evacuated from bag prior to sealing. 5.2
38、 Packing. Packing shall be level A or C as specified in the contract or purchase order (see 6.2). 5.2.1 Level A. Level A packing shall be used for packing of all production lots for service use. Twenty (20) inner containers as described in 5.1.1 shall be packed in a box in accordance with PPP-B-621,
39、 Class 2, Style 2. Adequate support and cushioning shall be provided for the inner containers to maintain a tight pack, A tight pack is mandatory. 5.2.2 Level C. When directed by the contracting activity (see 6.21, cartridges intended for expenditure in first article testing and for production lot a
40、cceptance tests and are packaged in accordance with 5.1.1 shall be packed to afford protection against damage during direct shipment from the supply source to the first receiving activity for immediate use. Shipping containers shall be in accordance with 49 CFR 171-178. 5.3 Marking. 5.3.1 Special ma
41、rking. Marking of exterior containers shall be in accordance with 49 CFR 171-178. 0,J.Q Normal marking. Unless otherwise specified in the contract OF order, the marking information on unit packages and shipping containers shall be as specified below: Inner container marking a. NSN/DODIC b. I tem nom
42、enclature e. Drawing number d. Quantity e. Lot number in accordance with MIL-STD-1168 f. DOT explosive Class 10 t Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-82865 13 m 9999706 0362841 Outer container marking a. NSN/DODIC b. Item nomenclatu
43、re C. Drawing number d. Quantity e. Gross weight and cube f. Lot number in accordance with MIL-STD-1168 g. Contract or purchase order number h. Warning-Explosive Device-Class C Explosive-Handle Carefully-Keep Fire Away Additionally, the above specified marking information shall be applied to the con
44、tainers in accordance with the applicable provisions of MIL-STD-129. 6. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 6. Intended um, The cartridge is intended for use to activate the cutting punch of mine sweeping cutters in
45、severing mine mooring cables or chains. 6.3 Orderina data. Acquisition documents must specify the following: a. b. C. d. e. f. g. h. Title, number and date of this specification Issue of DODISS to be cited in the solicitation, and if required, the specific issue of individual documents referenced (s
46、ee 2.1) Whether first article inspection is required, and if so, specify the test activity (see 3.1 and 4.4) Inspection conditions, if any other than specified (see 4.3) Lot size if other than specified (see 4.5.1) Sampling, if other than specified (see 4.5.2) Marking if other than as specified (see
47、 5.3.2) That the safety precaution requirements of the Contractors Safety Manual for Ammunition, Explosives, and related Dangerous Material DoD 4145.26M are applicable (see 6.5). 6.3 Fire6 Artfcle. When a first article inspection is required, the contracting officer should provide specific guidance
48、to offerors whether the iteni(s1 should be a preproduction sample, a first article sample, a first 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-82b5 13 m 777770b 0362842 T AdIL-C-8286S(OS) production item, a sample selected from the first
49、 production items, a standard production item from the contractors current inventory (see 3.1) and the number of items to be tested as specified in 4.4. The contracting officer should also include specific instructions in acquisition documents regarding arrangements for examinations, approval of first article test results, and disposition of first articles. Invitations for bids should provide that the Government reserves the right to waive the r
