1、MIL-T-bOb94B m 9999906 L972gLb 720 m 1 INCH-POUND 1 MIL-T-60694B 30 ADrii 1993 SUPERSEDING 14 January 1975 MIL-T-60694A(MU) MILITARY SPECIFICATION THRUSTER, CARTRIDGE ACTUATED, M15 REMANUFACTURED METAL PARTS ASSEMBLY is specjtcation is approved for use by all Departments and Agencies of the Departme
2、nt of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for the M15 Cartridge Actuated Thruster Remanufactured Metal Parts Assembly (see 6.1). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The following specifications and standards form a
3、 part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplements thereto, cited in the solicitation (see 6.2). SPECIFICATIONS e MI
4、LITARY MIL-A-2550 Ammunition, General Specification For STANDARDS MILITARY MIL-STD-105 MIL-STD- 1 O9 MIL-STD-413 Sampling Procedures And Tables For Inspection By Attributes Quality Assurance Terms And Definitions Visual Inspection Guide for Elastomeric O-rings Beneficial comments (recommendations, a
5、rlditions, deletions) an any pertinent data which may be of use in improving this document should be addressed to: Commander, Indian Head Division, Naval Surface Warfare Center, Staodardization Branch (Code 8420), 101 Strauss Avenue, Indian Head, MD 20640-5000, by using the Standardization Document
6、Improvement Proposai D Form 1426) appearing at the end of this document or by sending a letter. AMSC NIA FSC 1377 DISTRIBUTION STATEMENT A Approved for public release; distribution is unlimited. O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-
7、T-bOb74B 777770b 1772417 bb7 m P % MIL-T-60694B (Unless otherwise indicated, copies of federal and military specifications and standards are available from Standardization Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 191 11-5094.) 2.1.2 Other Government documents, drawings, a
8、nd publications. The following Government drawings form a part of this specification to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation (see 6.2). DRAWINGS Naval Surface Warfare Center, Indian Head (CAGE Codes 19200 and 19203) 10520876 Thruster
9、, Cartridge Actuated, M15, Metal Parts Assembly 8858440 Box, Packing, Ammunition, For Thruster, Cartridge Actuated, M15 8858441 Box, Fiberboard (inner), Packing, Ammunition, For Thruster, Cartridge Actuated, M15 92 17560 Box, Fiberboard (Outer), Alternative, Packing Amniunition, for Thruster, Cartri
10、dge Actuated, M15 U.S. Air Force TPO 00-607-0314 Thruster, Cartridge Actuated, M15 (Application for copies should be addressed to: Commander, Indian Head Division, Naval Surface Warfare Center, Attn: Data Control Branch (Code 8410), Indian Head, MD 20640-5035.) 2.2 Order of precedence. In the event
11、of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Materials. All materials used
12、in the manufacture of the thrusters shall conform to the specifications referred to on the respective drawings unless specific approval in writing covering a departure therefrom has been obtained from the cognizant Navy design activity prior to manufacture. When alternate materials or methods of man
13、ufacture are specified on the drawings, the bidders selections shall be clearly stated in the proposal. The remanufactured thruster metal parts assembly shall contain the following new parts or items: shear pins, gasket, silicone fluid, O-rings, leather backup rings, and retainer rings. 3.2 Hydrosta
14、tic pressure. The body shall withstand a hydrostatic pressure of 11,ooO pounds per square inch (psi) for 15 seconds, minimum, without leaking, deformation, or mechanical failure (see 6.3. i). 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-9999906
15、1972418 5T3 = 4 flIL-T-6069B Component Ring nut and peiiet assembly with body MIL-T-60694B 3.3 Protective finish. Protective finish shall be in accordance with the applicable specifications and drawings and shall apply to all surfaces of the component regardless of configuration. Remanufactured exte
16、rior components (see 6.3.2) shall have the existing protective finish stripped and the specified protective finish reapplied. When there are only small surface areas of exposed base metal on the aluminum exterior components (reservoir assembly, body, and firing pin housing) it may be permissible to
17、treat the surfaces with chemical film Class IA as specified in MIL-C-5541. A B C Run-on, Min Seating or Bottoming Breakaway, Min (inch pounds) (inch pounds) (inch pounds) 40 600 f 30 400 3.4 Residual magnetism. The metal parts assembly shall not deflect the indicator of the compass more than five de
18、grees in either direction using the procedures of 4.5.5. .I 3.5 Shear pin strength. 3.5.1 Shear pin. The shear pin, after application of protective finish, shall shear when a load of 55 I 5 pounds is applied at the steady rate of 0.125 inch per minute. 3.5.2 Unlock shear pin. The unlock shear pin, a
19、fter application of protective finish, shall shear when a load of 1150 f 150 pounds is applied at the steady rate of 0.125 inch per minute. 3.6 Metal parts assembly. Parts shall be combined to produce an assembly which conforms to the requirements of the metal parts assembly drawing. All threaded jo
20、ints shall be assembled with sufficient torque to lightly bottom components, except as noted. 3.6.1 Torque. 3.6.1.1 Hollow lock screw. A torque of 5 however, this does not 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-bOb94B W 999990b 19724
21、20 151 W MIL-T-60694B authorize submission of known defective material, either indicated or actual, nor does it commit the Government to acceptance of defective material. 4.1.2 Quality assurance terms and definitions. Reference shall be made to MIL-STD-109 to define the quality assurance terms used.
22、 4.1.3 Inspections. Inspections shall be in accordance with MIL-A-2550. 4.2 Inspection conditions. Unless otherwise specified (see 6.2), all inspections shall be performed under the following conditions: a. b. Altitude: sea level c. d. Atmospheric pressure: 14.7 psi Temperature: room ambient (68 to
23、77F) Humidity: 50 percent relative, maximum 4.3 Quality conformance inspection. 4.3.1 Lot. 4.3.1.1 Submission of product. Unless otherwise specified by the contracting activity, formation and identification of lots shall be in accordance with MIL-STD-105. 4.3.1.2 Size of lot. For the purpose of iden
24、tification and shipment, the shipping lots of metal parts assemblies shall consist of 1200 assemblies, maximum, provided the homogeneity requirements of inspection lots have been retained. o 4.3.2 Examination. On reprocessed parts, one hundred percent examination shall be performed for all critical
25、defects. Examination for major and minor defects shall be performed on a defect basis in accordance with the classification of defects. Four power (4x) magnification may be used in performing visual examination for such defects as burr and foreign matter. Inspection for rubber O-rings shall be in ac
26、cordance with MIL-STD-413. When compliance with the applicable requirement is in doubt as a result of visual examination, the characteristic shall be measured or gaged to determine acceptability. All nonconforming material shall be rejected. 4.3.2.1 Examination of reclaimed parts. Examination of reu
27、sable parts, which require no reprocessing, shall be limited to inspection of defects that require visual type inspection. One hundred percent examination shall be performed for all such defects. All nonconforming parts shall be reprocessed or rejected. 4.3.2.2 Pin, Firing, Drawing 8593878, covering
28、 a detail of Drawing 10520876. Character ist ics Defect Method of Inspection Critical None defined 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-60694B Major 101 Metal defective 102 103 Burr or sharp corner 104 Foreign matter Protective fin
29、ish inadequate or defective Minor None defined 4.3.2.3 Plug, Drawing 10520879, covering a detail of Drawing 10520876. Critical None defined Major 101 Metal defective 102 103 104 Burr or sharp comer 105 Foreign matter Protective finish inadequate or defective Crease or dent in membrane Visual Visual
30、Visual Visual Visual Visual Visual Visual Visual Minor None defined 4.3.2.4 Rod, End, Drawing 10520884, covering a detail of Drawing 10520876. Critical None defined Major 101 102 Metal defective 103 104 Burr 105 Foreign matter Pitch diameter of thread, max Protective finish inadequate or defective G
31、age Visual Visual Visual Visual Minor None defined 4.3.2.5 Spacer, Reservoir, Drawing 10520886, covering a detail of Drawing 10520876. Critical None defined Major 101 Metal defective Visual 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-bOb9
32、YB 9997906 1972422 T24 m 102 103 104 Protective finish inadequate or defective Burr or sharp corner Foreign matter Visual Visual Visual Minor None defined 4.3.2.6 Piston, Gas, Drawing 10520887, covering a detail of Drawing 10520876. Critical None defined Major 101 Metal defective 1 o2 103 Burr or sh
33、arp corner 104 Foreign matter Protective finish inadequate or defective Visual Visual Visual Visual Minor None defined 4.3.2.7 Spacer, Piston, Drawing 10520888, covering a detail of Drawing 10520876. 0 Critical None defined Major 101 102 103 104 Metai defective Protective finish inadequate or defect
34、ive Burr or sharp corners Foreign matter Minor None defined 4.3.2.8 Body, Drawing 10520889, covering a detail of Drawing 10520876. Critical None defined Major 101 102 103 104 105 Pitch diameter of thread, large cavity, max Pitch diameter of thread, small cavity, max Metal defective Protective finish
35、 inadequate or defective Obstruction in orifice Visual Visual Visual Visual Gage Gage Visual Visual Visual 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-106 107 flIL-T-bObS4B = 9999906 1972423 960 W MIL-T-60694B Burr or sharp corners Foreign matt
36、er Visual Visual Minor None defined 4.3.2.9 Rod, Piston, Drawing 10520885, covering a detail of Drawing 10520876. Critical None defined Major 101 102 103 104 105 106 107 108 Pitch diameter of thread, min Thread damaged or not full Sharp corner on body, missing Metal defective Protective finish inade
37、quate or defective Burr Foreign matter Peilet missing, loose, or improperly inserted Gage Visual Visual Visual Visual Visual Visual ManualNisual Minor None defined 4.3.2.10 Housing, Firing Pin, and Pellet Assembly, Drawing 10520880, covering a detail of Drawing 10520876. Critical None defined Major
38、101 102 103 104 105 106 107 108 Pitch diameter of external thread, min Pitch diameter of internal thread, max Thread damaged or not full Metal defective Protective finish inadequate or defective Burr or sharp edge Foreign matter Pellet missing, loose, or improperly inserted Gage Gage Visual Visuai V
39、isual Visual Visual ManualVisual Minor None defined 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Y MIL-T-bOb94B W 99999Ob 1972424 T7 MIL-T-60694B 4.3.2.11 Nut, Ring, and Pellet Assembly, Drawing 10520881, covering a detail of Drawing 10520876. C
40、ritical None defined Major 101 102 103 104 105 106 107 Pitch diameter of thread, min Thread damaged or not full Metal defective Protective finish inadequate or defective Burr Foreign matter Pellet missing, loose, or improperly inserted Gage Visual Visual Visual Visual Visual Manual/Visual Minor None
41、 defined 4.3.2.12 Reservoir Assembly, Drawing 10520890, covering a detail of Drawing 10520876. Critical None defined Major 101 Liquid in tube 102 Inlet hole, obstructed 103 Improper assembly 104 Metal defective 1 o5 106 Burr 107 Foreign matter Protective finish inadequate or defective Manual/Visual
42、Visual Visual Visual Visual Visual Visual Minor None defined 4.3.2.13 Spacer, Piston, prior to installation on Rod, consisting of components 10520888, AN6227-Bl3, AN6227-B20, and MS35803-115, covering a detail of Drawing 10520876. Critical None defined Major 101 102 103 104 Improper assembly Rings m
43、issing Packing missing Mater id defective Visual Visual Visual Visual 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-105 106 HIL-T-bOh948 W 9999906 1772425 733 MIL-Td0694B Burr Foreign matter Visual Visual Minor None defined 4.3.2.14 Piston, Gas,
44、prior to installation on Rod, consisting of components 10520887, MS20513-122, MS35803-115, and AN6227-B13, covering a detail of Drawing 10520876. Critical None defined Major 101 102 103 104 105 106 Improper assembly Rings missing Packing missing Material defective Burr Foreign matter Visual Visual V
45、isual Visual Visual Visual Minor None defined 4.3.2.15 Piston Rod, Gas Piston and Piston Spacer Subassembly, consisting of components 10520885,10520887,10520888,10520882,10520883, AN6227-B13, AN6227-B20, MS29513-122, and MS35803-115, covering a detail of Drawing 10520876. Critical None defined Major
46、 10 1 102 103 104 105 Improper assembly Any part missing Material defective Burr Foreign matter Visual Visual Visual Visual Visual Minor None defined 4.3.2.16 Metal Parts Assembly, Drawing 10520876, prior to installation of Hollow Lock Screw and Reservoir Assembly, Drawing 10520890. Critical 1 Gaske
47、t missing or incorrectly installed ManuallVisual 2 Plug (frangible) missing or incorrectly installed Manual/Visual 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-bOh94B 9999906 I1972426 bT e3 Major 101 102 103 104 MIL-T-60694B Oil hole obst
48、ructed Any part missing, not otherwise classified Improper assembly, not otherwise classified Thread damaged Foreign matter Minor 20 1 Protective finish inadequate or defective 4.3.2.17 Metal Parts Assembly, Drawing 10520876. Critical 1 Evidence of oil leakage Major 101 102 103 Any part missing 104
49、Improper assembly 105 Crack in weld on reservoir Excessive distortion of the reservoir Marking missing, incorrect, or illegible Minor 201 Protective finish inadequate or defective 202 Foreign matter Visual Visual Visual Visual Visual Visual Visual Visuai Visual Visual Visual Visual Visual Visual 4.3.2.18 Pin, Shear, Drawing 8593876, covering a detail of Drawing 10520876. Critical None defined M
