1、*USACE / NAVFAC / AFCESA / NASA UFGS-41 22 13.16 (April 2008)-Preparing Activity: NAVFAC SupersedingUFGS-41 22 15.00 10 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION TABLE OF CONTENTSDIVISION 41 - MATERIAL PROCESSING AND HANDLING EQ
2、UIPMENTSECTION 41 22 13.16GANTRY CRANES04/08PART 1 GENERAL1.1 REFERENCES1.2 DEFINITIONS1.3 SYSTEM DESCRIPTION1.3.1 Load and Sizing Calculations1.3.2 OET Design Criteria1.3.2.1 General1.3.2.2 Classification1.3.2.3 Rated Capacity and Speeds1.4 SUBMITTALS1.5 QUALITY ASSURANCE1.5.1 Manufacturer Qualific
3、ation1.5.2 Pre-Delivery Inspections1.5.3 Certificates1.5.4 NDT Vendor Certification1.5.5 Overhead Electric Traveling (OET) Crane(s)1.5.6 Welding Qualifications and Procedures1.5.7 Safety Requirements1.6 DELIVERY, STORAGE, AND HANDLING1.7 EXTRA MATERIALSPART 2 PRODUCTS2.1 MATERIALS2.1.1 General2.1.2
4、Nameplates2.1.3 Prohibited Use of Asbestos Products2.1.4 Capacity Plates2.1.5 Safety Warnings2.2 STRUCTURAL MATERIALS2.2.1 Bolts, Nuts and Washers2.2.2 Gantry Girder or Girders2.2.3 Gantry Rails or Bars2.2.4 End Ties and Gantry Girder End Connections2.2.5 Gantry End TrucksSECTION 41 22 13.16 Page 1P
5、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.6 Trolley Frame2.2.7 End Stops and Bumpers2.2.8 Footwalks2.2.9 Runway Rails2.2.10 Operators Cab2.2.10.1 Design2.2.10.2 Cab Construction2.2.11 Additional Provisions for Outside Service2.3 MECHANICAL E
6、QUIPMENT2.3.1 Variable Frequency Drives2.3.1.1 Gantry Drives2.3.1.2 Trolley Drives2.3.1.3 Micro-Drives2.3.2 Gearing2.3.2.1 Gear Reducers2.3.2.2 Open Gearing2.3.3 Hoist Brakes2.3.4 Wheels2.3.5 Bearings2.3.6 Anti-Drip Provisions2.4 ELECTRICAL COMPONENTS2.4.1 Explosion Proof Requirements2.4.2 Control S
7、ystems2.4.2.1 Travel Motion Control System2.4.2.2 Drive Control System2.4.3 Power Sources2.4.3.1 System Supply Voltage2.4.3.2 Transformers2.4.4 Motors2.4.4.1 General Requirements for Motors2.4.4.2 Gantry and Trolley Drive Motors2.4.4.3 Motor Enclosures2.4.4.4 Motor Insulation and Time Rating2.4.4.5
8、Micro-Motors2.4.5 Electric Hydraulic Brakes2.4.5.1 Travel Brakes2.4.5.2 Hoist Brake Time Delay2.4.5.3 Automatic Stop System2.4.6 Controls2.4.6.1 Control Panels2.4.6.2 Drift Point2.4.6.3 Micro-Drive Motor and Clutch Control2.4.7 Cab Control Station2.4.7.1 General2.4.7.2 Cab Indications2.4.7.3 Cab Con
9、trols2.4.7.4 Cab Heating Deck-Leg Gantry, Through-Leg Gantry, Semi-Gantry Deck-Leg, Semi-Gantry Through Leg, Outdoor Storage or Hauling Gantry, and Polar Gantry.Show the following information, as a minimum, on the project drawings:1. Complete details of plan, elevations, and SECTION 41 22 13.16 Page
10、 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-sections of Gantry Crane system including data.2. Maximum span of runway girder.3. Gantry Runway rail size.4. Runway girder size (for semi-gantry applications).5. Channel cap size.6. Size and location
11、 of gantry crane stops.7. Electrical junction box location (including mounting height).*1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragra
12、ph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue da
13、tes.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referr
14、ed to within the text by the basic designation only.AMERICAN GEAR MANUFACTURERS ASSOCIATION (AGMA)AGMA 2001 (2004d) Fundamental Rating Factors and Calculation Methods for Involute Spur and Helical Gear TeethAGMA 2009 (2001b) Bevel Gear Classification, Tolerances and Measuring MethodsAGMA 2011 (1998a
15、) Cylindrical Wormgearing Tolerance and Inspection MethodsAGMA 2015-1 (2001) Accuracy Classification System - Tangential Measurements for Cylindrical GearsSECTION 41 22 13.16 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AGMA 6009 (2000a) Sta
16、ndard for Gearmotor Shaft Mounted and Screw Conveyor DrivesAGMA 6010 (1997f) Standard for Spur, Helical, Herringbone, and Bevel Enclosed DrivesAMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)AISC 325 (2005) Manual of Steel ConstructionAMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING EN
17、GINEERS (ASHRAE)ASHRAE 90.1 - IP (2004; Addendas a,b,c,d,e,f,g,h,i,j,k,l,m,n,o,p,r,s,t,u,v,x,ak 2006; Supp to Addendas 2006; Errata 2007; Interpretations 8 - 15:2007) Energy Standard for Buildings Except Low-Rise Residential Buildings, I-P EditionASHRAE 90.1 - SI (2004; Addendas a,b,c,d,e,f,g,h,i,j,
18、k,l,m,n,o,p,r,s,t,u,v,x,ak 2006; Supp to Addendas 2006; Errata 2007; Interpretations 8 - 15:2007) Energy Standard for Buildings Except Low-Rise Residential Buildings, SI EditionAMERICAN WELDING SOCIETY (AWS)AWS D1.1/D1.1M (2006; Errata 2006) Structural Welding Code - SteelAWS D14.1/D14.1M (2005) Wel
19、ding Industrial and Mill Cranes and Other Material Handling EquipmentASME INTERNATIONAL (ASME)ASME B30.10 (2005) Hooks Saftey Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks and SlingsASME B30.11 (2004) Monorails and Underhung Cranes - Safety Standard for Cableways, Cranes, Derricks,
20、Hoists, Hooks, Jacks, and SlingsASME B30.16 (2007) Overhead Hoists (Underhung)Safety Standard for Cableways, Cranes, Derricks, Hoists, Hooks, Jacks and SlingsASME B30.17 (2006) Overhead and Gantry Cranes (Top Running Bridge, Single Girder, Underhung Hoists)ASME B30.2 (2005) Overhead and Gantry Crane
21、s (Top Running Bridge, Single or Multiple Girder, Top Running Trolley Hoist)ASME HST-1 (1999; R 2004) Performance Standard for SECTION 41 22 13.16 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Electric Chain HoistsASME HST-4 (1999; R 2004) Pe
22、rformance Standard for Overhead Electric Wire Rope HoistsASME NOG-1 (2004) Rules for Construction of Overhead and Gantry Cranes (Top Running Bridge, Multiple Girder)ASME NUM-1 (2004) Rules for Construction of Cranes, Monorails, and Hoists with Bridge or Trolley or Hoist of the Underhung Type.ASTM IN
23、TERNATIONAL (ASTM)ASTM A 1023/A 1023M (2007) Standard Specification for Stranded Carbon Steel Wire Ropes for General PurposesASTM A 159 (1983; R 2006) Standard Specification for Automotive Gray Iron CastingsASTM A 275/A 275M (2007) Standard Test Method for Magnetic Particle Examination of Steel Forg
24、ingsASTM A 307 (2007b) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile StrengthASTM A 325 (2007a) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile StrengthASTM A 325M (2007) Standard Specification for Structural Bolts, Steel, H
25、eat Treated, 830 Mpa Minimum Tensile Strength (Metric)ASTM A 490 (2006) Standard Specification for Structural Bolts, Alloy Steel, Heat Treated, 150 ksi Minimum Tensile StrengthASTM A 490M (2004ae1) Standard Specification for High-Strength Steel Bolts, Classes 10.9 and 10.9.3, for Structural Steel Jo
26、ints (Metric)ASTM A 563 (2007a) Standard Specification for Carbon and Alloy Steel NutsASTM A 563M (2007) Standard Specification for Carbon and Alloy Steel Nuts (Metric)ASTM A 668/A 668M (2004) Standard Specification for Steel Forgings, Carbon and Alloy, for General Industrial UseASTM A 931 (1996; R
27、2002) Standard Test Method for Tension Testing of Wire Ropes and StrandSECTION 41 22 13.16 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM B 438/B 438M (2005) Standard Specification for Sintered Bronze Bearings (Oil Impregnated)ASTM B 439
28、(2007) Standard Specification for Iron-Base Sintered Bearings (Oil-Impregnated)ASTM B 612 (2000) Standard Specification for Iron Bronze Sintered Bearings (Oil-Impregnated)ASTM B 633 (2007) Standard Specification for Electrodeposited Coatings of Zinc on Iron and SteelASTM E 125 (1963; R 2003) Photogr
29、aphs for Magnetic Particle Indications on Ferrous CastingsASTM E 543 (2006) Standard Practice for Agencies Performing Non-Destructive TestingASTM F 436 (2007a) Hardened Steel WashersASTM F 436M (2004) Hardened Steel Washers (Metric)ASTM F 959 (2007a) Compressible-Washer-Type Direct Tension Indicator
30、s for Use with Structural FastenersASTM F 959M (2007) Compressible-Washer-Type Direct Tension Indicators for Use with Structural Fasteners (Metric)CRANE MANUFACTURERS ASSOCIATION OF AMERICA (CMAA)CMAA 70 (2004) EnviroTop Running and Bridge and Gantry Type Multiple Girder Electric Overhead Traveling
31、Cranes, No. 70CMAA 74 (2004) Top Running and Under Running Single Girder Electric Overhead Cranes Utilizing Under Running Trolley Hoist, No. 74NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2003) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA ICS 2 (2000; Errata 2002; R
32、2005; Errata 2006) Standard for Industrial Control and Systems: Controllers, Contractors, and Overload Relays Rated Not More than 2000 Volts AC or 750 Volts DC: Part 8 - Disconnect Devices for Use in Industrial Control EquipmentNEMA ICS 3 (2005) Standard for Industrial Control and Systems: Medium Vo
33、ltage Controllers Rated 2001 to 7200 Volts ACSECTION 41 22 13.16 Page 10Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NEMA ICS 5 (2000) Industrial Control and Systems: Control Circuit and Pilot DevicesNEMA ICS 6 (1993; R 2006) Standard for Industri
34、al Controls and Systems EnclosuresNEMA ICS 8 (2000; R 2005) Industrial Control and Systems Crane and Hoist ControllersNEMA MG 1 (2007) Standard for Motors and GeneratorsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2007) National Electrical Code - 2008 EditionTHE SOCIETY FOR PROTECTIVE COATING
35、S (SSPC)SSPC SP 6 (2000; E 2004) Commercial Blast CleaningU.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910 Occupational Safety and Health Standards29 CFR 1910.147 Control of Hazardous Energy (Lock Out/Tag Out)29 CFR 1910.179 Overhead and Gantry Cranes29 CFR 1910.306 Specific Purpo
36、se Equipment and InstallationsUNDERWRITERS LABORATORIES (UL)UL 1004 (1994; Rev thru Mar 2006) Electric MotorsUL 1449 (2006) Surge Protective DevicesUL 489 (2002; Rev thru Jun 2006) Standard for Molded-Case Circuit Breakers, Molded-Case Switches and Circuit-Breaker EnclosuresUL 50 (2007) Standard for
37、 Enclosures for Electrical EquipmentUL 943 (2006) Ground-Fault Circuit-Interrupters1.2 DEFINITIONSa. Crane Bridge: That part of an overhead crane system consisting of girder(s), end trucks, end ties, walkway, and drive mechanism which carries the trolley(s) and travels along the runway rails perpend
38、icular to the gantry runway.b. Crane Runway: The track system along which the crane operates horizontally, including track, track hangar rods, track connection devices, and runway structural supports.SECTION 41 22 13.16 Page 11Provided by IHSNot for ResaleNo reproduction or networking permitted with
39、out license from IHS-,-,-c. Dead Loads: The loads on a structure which remain in a fixed position relative to the structure.d. Girder: The principal horizontal beam of the crane gantry. It is supported by the crane end legs. Normally the crane trolley is mounted on top of the girder, and the hoist i
40、s suspended from the trolley to below the crane girder; however,the trolley and cab may also be suspended from the girder.e. Live Load: A load which moves relative to the structure under consideration.f. Pendant: A control for a hoist and/or a crane. The pendant hangs from the hoist or the crane by
41、a cord at a height that is easy for the operator to reach.g. Rated Load: For the purpose of this specification the rated load is defined as the maximum working load suspended under the load hook.h. Standard Commercial Cataloged Product: A product which is currently being sold, or previously has been
42、 sold, in substantial quantities to the general public, industry or Government in the course of normal business operations. Models, samples, prototypes or experimental units do not meet this definition. The term “cataloged“ as specified in this section is defined as “appearing on the manufacturers p
43、ublished product data sheets. These data sheets must have been published or copyrighted prior to the issue date of this solicitation and have a document identification number or bulletin number.i. Top Running Crane: An electric overhead traveling (OET) crane that runs on rails on top of support beam
44、s (bridge girders); or OET with equal or unequal legs supporting a girder, trolley, hoist (and cab)which travels horizontally on legs. The load is supported by the entire cross-section of the beam in bridge cranes. The load is carried by the cross-section of the beam supported by movable legs for a
45、gantry crane, distributing the load to the legs, wheels, and gantry track.j. Trolley Mounted Hoist: A combined unit consisting of a wheeled trolley that provides horizontal motion along the gantry girder, and a hoist suspended from the trolley, that provides lifting and lowering of a freely suspende
46、d load.k Under running (Underhung) Crane: An electric overhead traveling crane that is supported by crane end trucks suspended below the crane runway. The load is supported by hanging from the lower flange of a beam.1.3 SYSTEM DESCRIPTIONThe requirements for the crane runway and rail supporting stru
47、ctures are specified in Section 05 12 00 STRUCTURAL STEEL.1.3.1 Load and Sizing Calculations*NOTE: Design data for Load and Sizing Calculations, and welding procedures, may not be available for commercially procured hoists and trolleys.SECTION 41 22 13.16 Page 12Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*
