1、 AEROSPACE STANDARD FITTING, TEE, STANDARD AND REDUCER, FLARELESS AS1005Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or o
2、therwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1966-03REAFFIRMED 2005-06REVISED2017-06THIRD ANGLE P
3、ROJECTION CUSTODIAN: G-3/G-3B REV.H FEDERAL SUPPLY CLASS 4730 AS1005 SHEET 1 OF 5 REV. H PROCUREMENT SPECIFICATION: AS18280 /4/ SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of technicaland engineering sciences. The useof this report is entirely
4、 voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is thesole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites y
5、our written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS1005H RATIONALE ADDED CONDUCTIVE HIGH PURITY ALUMINUM COATING FOR ALUMINUM ALLOY FITTINGS. REACTIVATE AND RECOMMEND USAGE. FIGURE 1 - FITTING, TEE, PORT #2
6、 SHOWN AS REDUCER PORT #1 3X FITTING END PER AS4375: IF NON-REDUCER STYLE G; IF REDUCER STYLE E AEROSPACE STANDARD AS1005 SHEET 2 OF 5 REV. H FITTING, TEE, STANDARD AND REDUCER, FLARELESS TABLE 1 - DIMENSIONS AND WEIGHTS /12/ BASIC NO. AS1005 /11/ /21/ SIZE CODE V W LB/EA APPROX REF ALUM LB/EA APPRO
7、X REF STEEL LB/EA APPROX REF TI 02 .297- .314 .090 .0142 .0408 .0225 03 .360- .377 .100 .0217 .0624 .0344 04 .423- .440 .110 .0287 .0824 .0455 05 .485- .502 .120 .0386 .111 .0611 06 .547- .565 .120 .0491 .141 .0778 08 .735- .753 .150 .100 .287 .158 10 .860- .878 .170 .126 .361 .199 12 1.047-1.065 .1
8、85 .222 .638 .352 14 1.173-1.191 .200 .278 .799 .441 16 1.292-1.317 .205 .333 .956 .528 20 1.605-1.630 .240 .549 1.58 .870 24 1.855-1.880 .250 .682 1.96 1.08 32 2.542-2.572 .350 1.55 4.44 2.45 TABLE 2 - LEG LENGTH A FORGING TUBE SIZE OF PORT #1, #2, OR #3 /13/ SIZE /11/ 02 03 04 05 06 08 10 12 14 16
9、 20 24 32 02 .773 - - - - - - - - - - - - 03 .789 .836 - - - - - - - - - - - 04 .820 .867 .898 - - - - - - - - - - 05 .883 .930 .961 .961 - - - - - - - - - 06 .961 1.008 1.039 1.039 1.055 - - - - - - - - 08 1.086 1.133 1.164 1.164 1.180 1.273 - - - - - - - 10 1.180 1.226 1.258 1.258 1.274 1.367 1.43
10、0 - - - - - - 12 1.272 1.320 1.351 1.351 1.367 1.460 1.523 1.586 - - - - - 14 1.398 1.445 1.476 1.476 1.492 1.585 1.648 1.742 1.680 - - - - 16 1.429 1.476 1.507 1.507 1.523 1.616 1.679 1.742 1.742 1.742 - - - 20 1.585 1.632 1.663 1.663 1.679 1.772 1.835 1.898 1.898 1.898 1.898 - - 24 1.710 1.757 1.7
11、88 1.788 1.804 1.897 1.960 2.023 2.023 2.023 2.023 2.023 - 32 2.148 2.195 2.226 2.226 2.242 2.335 2.398 2.461 2.461 2.461 2.461 2.461 2.461 AEROSPACE STANDARD AS1005 SHEET 3 OF 5 REV. H FITTING, TEE, STANDARD AND REDUCER, FLARELESS TABLE 3 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE (NOMINAL TUBE
12、 SIZE) T THREAD PER AS8879 CLASS 3A 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8750-14 UNJF 12 .750 1.0625-12 UNJ 14 .875 1.1875-12 UNJ 16 1.000 1.3125-12 UNJ 20 1.250 1.6250-12 UNJ 24 1.500 1.8750-12 U
13、NJ 32 2.000 2.5000-12 UNJ NOTES: NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. /1/ MATERIAL: a. CODE LETTER DASH (-) - TYPE 4130 STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758 EXCEPT HEAT TR
14、EATMENT PER PROCUREMENT SPECIFICATION. /2/ b. CODE LETTER D - TYPE 2024-T6 OR -T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6 OR TYPE 2014-T6 ALUMINUM ALLOY FORGING PER AMS4133. /2/ c. CODE LETTER F - TYPE 4130 LOW ALLOY STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758 EXCEPT HEAT TREATMENT PER PROCUREMEN
15、T SPECIFICATION. /2/ d. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5639 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/ e. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5648 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT SP
16、ECIFICATION. /2/ f. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5645 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. /2/ g. CODE LETTER S - TYPE 347 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5646 OR AMS-QQ-S-763 EXCEPT HARDNESS PER PROCUREMENT SPECIF
17、ICATION. /2/ h. CODE LETTER T - TYPE 6AL-4V TITANIUM ALLOY FORGING OR BAR PER AMS4928. i. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY FORGING PER AMS4141 OR AMS-QQ-A-367; OR 7075-T7351 ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. /2/ AEROSPACE STANDARD AS1005 S
18、HEET 4 OF 5 REV. H FITTING, TEE, STANDARD AND REDUCER, FLARELESS /2/ HEAT TREATMENT: a. MATERIAL CODE LETTER (-) AND F - HARDNESS SHALL BE 92 HRB TO 40 HRC PER PROCUREMENT SPECIFICATION. b. MATERIAL CODE LETTERS D AND W - ELECTRICAL CONDUCTIVITY AND HARDNESS PER PROCUREMENT SPECIFICATION. c. MATERIA
19、L CODE LETTERS J, K, R AND S - HARDNESS SHALL BE 80 HRB MINIMUM PER PROCUREMENT SPECIFICATION. d. OTHER MATERIAL CODES - NONE. /3/ FINISH: a. MATERIAL CODE LETTER (-) AND F - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2. b. MATERIAL CODE LETTER D - ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLA
20、SS 2, DYE GREEN SIMILAR TO COLOR 14187 OF AMS-STD-595. c. MATERIAL CODE LETTERS J, K, R AND S - PASSIVATE PER AMS2700 TYPE 6 OR 7. d. MATERIAL CODE LETTER T - FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486 OR ANODIZE PER AMS2488, TYPE 2. e. MATERIAL CODE LETTER W (1) W CODE PARTS TO BE ANODIZED ONLY
21、 WILL HAVE NO FINISH CODE LETTER AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE ANODIZE PER AMS2472 OR PER MIL-A-8625, TYPE II, CLASS 2 DYED BROWN, SIMILAR TO COLOR 10080 OF AMS-STD-595. (2) W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” AFT
22、ER THE SIZE CODE IN THE PART NUMBER. SEE PROCUREMENT SPECIFICATION FOR REQUIREMENTS. /4/ PROCUREMENT SPECIFICATION: AS18280 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI
23、) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS18280 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ONLINE. /5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D OR METHOD 7A3, 15A3, OR 15B. a. FOR SIZE 06 AND SMALLER MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTERS “AS” AND MATERIAL C
24、ODE LETTER. b. FOR SIZE 08 AND LARGER, MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER AND MATERIAL CODE LETTER. 6. INVENTORIED PARTS CONFORMING TO THE PREVIOUS ISSUE MAY BE USED TO DEPLETION. 7. INTENDED USE: THIS PART IS DESIGNED FOR USE IN TUBING CONNECTION SYSTEMS WITH NOMINAL OPER
25、ATING PRESSURES AS FOLLOWS: a. SIZES 02 THROUGH 24 IN LOW ALLOY STEEL, CORROSION RESISTANT STEEL AND TITANIUM ALLOY AT 3000 PSI. b. SIZES 02 THROUGH 20 IN ALUMINUM ALLOY AND SIZE 32 IN ALL OTHER MATERIALS AT 1500 PSI. c. SIZE 24 IN ALUMINUM ALLOY AT 1000 PSI. d. SIZE 32 IN ALUMINUM ALLOY AT 600 PSI.
26、 8. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 9. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE IS THE FUNCTIONAL EQUIVALENT OF AS21905 FOR THE CORRESPONDING FORGING SIZE AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. 10. WHEN MACH
27、INING FROM BAR STOCK OR OVERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 2. /11/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SIZE NECESSARY TO MAKE THE LARGEST FITTING END. /12/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER
28、 FITTINGS WILL HAVE LOWER WEIGHTS. AEROSPACE STANDARD AS1005 SHEET 5 OF 5 REV. H FITTING, TEE, STANDARD AND REDUCER, FLARELESS /13/ REDUCER FITTINGS WHICH FALL IN THE SHADED AREA OF TABLE 2 SHOULD BE AVOIDED. IF THEY MUST BE USED, SPECIAL ATTENTION SHOULD BE GIVEN TO CLAMPING OR OTHER MEANS TO PROTE
29、CT THE SMALLER PORT OR TUBE. /14/ FINISH CODE LETTER “V” SHALL BE PLACED AFTER SIZE CODES ONLY FOR MATERIAL CODE “W” PARTS THAT ARE TO BE COATED WITH HIGH PURITY ALUMINUM TO PROVIDE LOW ELECTRICAL CONTACT RESISTANCE. NO OTHER LETTERS ARE TO FOLLOW THE SIZE CODES. 15. REVISION INDICATOR: A CHANGE BAR
30、 (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHN
31、ICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 16. INTERPRETATION OF DRAWING PER AS4296. 17. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 1
32、25 MICROINCHES Ra. FORGED SURFACES MAY BE 250 MICROINCHES Ra. 18. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 19. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 20. DIMENSIONING IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0 DEGREE
33、S 30MINUTES. /21/ EXAMPLE OF PART NUMBER: A S 1 0 0 5 W 08 06 08 VB A S I C P A R T N U M B E R FI N I S H C OD E L E TTE R / 3 / / 1 4 /M A TE R I A L C OD E L E TTE R / 1 / S I ZE C OD E , TU B E S I ZEP OR T # 3 I N . 0 6 2 I N C R E M E N TSS I ZE C OD E , TU B E S I ZEP OR T # 1 I N . 0 6 2 I N C R E M E N TS S I ZE C OD E , TU B E S I ZE( P OR T # 1 I S L A R GER OR S A M E P OR T # 2 I N . 0 6 2 I N C R E M E N TSS I ZE A S P OR T # 2 )22. AS6045 IS PREFERRED FOR USE IN LIEU OF THIS STANDARD. AS6045 OFFERS IMPROVED LENGTH TOLERANCES AND IMPROVED FINISH OF THE CONICAL SEAL AREA.
