1、 AEROSPACE STANDARD FITTING, TEE, STANDARD AND REDUCER, FLARED AS1035Copyright 2010 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or othe
2、rwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 1962-08REVISED 2010-03THIRD ANGLE PROJECTION CUSTODIAN
3、: G-3/G-3B REV.F FEDERAL SUPPLY CLASS 4730 AS1035 SHEET 1 OF 5 REV. F PROCUREMENT SPECIFICATION: /4/ AS4841SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is entirely voluntary, andits appli
4、cability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revised, orcancelled. SAE invites yourwrittencomments andsuggestions. SA
5、E values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS1035F RATIONALE OPERATING PRESSURES FOR ALUMINUM FITTINGS CLARIFIED. NADCAP-QML REQUIREMENT HAS BEEN ADDED. MATERIAL AND FINISH SPECIFICATION NUMBERS HAVE BEEN UPDATED. OTHER CLARIF
6、ICATIONS AND UPDATES FIGURE 1 - TEE, FLARED INACTIVE IN PART /21/ TABLE 1 - DIMENSIONS AND WEIGHTS /12/ BASIC NO. AS1035 /11/ /19/ SIZE CODE V W LB/EA APPROX REF ALUM LB/EA APPROX REF STEEL LB/EA APPROX REF TI 02 .297- .314 .090 .0123 .0354 .0195 03 .360- .377 .100 .0180 .0518 .0285 04 .423- .440 .1
7、10 .0245 .0703 .0388 05 .485- .502 .120 .0320 .092 .0506 06 .547- .565 .120 .0417 .120 .0661 08 .735- .753 .150 .0881 .253 .140 10 .860- .878 .170 .113 .326 .180 12 1.047-1.065 .185 .213 .613 .338 16 1.292-1.317 .205 .310 .888 .491 20 1.605-1.630 .240 .518 1.49 .820 24 1.855-1.880 .250 .709 2.03 1.1
8、25 28 2.238-2.263 .310 1.214 3.48 1.922 32 2.542-2.572 .350 1.72 4.93 2.718 AEROSPACE STANDARD AS1035SHEET 2 OF 5REV. FFITTING, TEE, STANDARD AND REDUCER, FLAREDTABLE 2 - LEG LENGTH A FORGING SIZE/11/TUBE SIZE OF PORT #1 #2, #3 02TUBE SIZE OF PORT #1 #2, #3 03TUBE SIZE OF PORT #1 #2, #3 04TUBE SIZE
9、OF PORT #1 #2, #3 05TUBE SIZE OFPORT #1#2, #3 06TUBE SIZE OFPORT #1#2, #3 08TUBE SIZE OF PORT #1#2, #3 10TUBE SIZE OFPORT #1#2, #3 12TUBE SIZE OFPORT #1#2, #3 16TUBE SIZE OF PORT #1 #2, #3 20TUBE SIZE OFPORT #1#2, #3 24TUBE SIZE OF PORT #1#2, #3 28TUBE SIZE OFPORT #1#2, #3 3202 .757 - - - - - - - -
10、- - - - 03 .789 .820 - - - - - - - - - - - 04 .789 .811 .882 - - - - - - - - - - 05 .843 .874 .945 .945 - - - - - - - - - 06 .946 .977 1.048 1.048 1.054 - - - - - - - - 08 1.033 1.064 1.135 1.135 1.141 1.242 - - - - - - - 10 1.135 1.166 1.237 1.237 1.243 1.344 1.445 - - - - - - 12 1.232 1.263 1.334
11、1.334 1.340 1.441 1.542 1.648 - - - - - 16 1.341 1.372 1.443 1.443 1.449 1.550 1.651 1.757 1.804 - - - - 20 1.544 1.575 1.646 1.646 1.652 1.753 1.854 1.960 2.007 2.054 - - - 24 1.685 1.716 1.787 1.787 1.793 1.894 1.995 2.101 2.148 2.195 2.320 - - 28 2.068 2.099 2.170 2.170 2.176 2.277 2.378 2.484 2.
12、531 2.578 2.703 2.828 - 32 2.169 2.200 2.271 2.271 2.277 2.378 2.479 2.585 2.632 2.679 2.804 2.929 3.054 TABLE 3 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE(NOMINAL TUBE SIZE)T THREAD PER AS8879 CLASS 3A 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .3
13、75 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8750-14 UNJF 12 .750 1.0625-12 UNJ 16 1.000 1.3125-12 UNJ20 1.250 1.6250-12 UNJ 24 1.500 1.8750-12 UNJ28 1.750 2.2500-12 UNJ 32 2.000 2.5000-12 UNJ NOTICE: THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFI
14、CIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. NOTES: /1/ MATERIAL: a. DASH AS CODE LETTER - TYPE 4130 STEEL FORGING OR BAR PER AMS6370 OR AMS-S-6758, OR TYPE 4140 STEEL BAR PER AMS6349 OR AMS6382. b. CODE LETTER D - TYPE 2014-T6 ALUMINUM ALLOY FORGING PER AMS4133 OR AMS-QQ-A-367; OR 2024-T6 A
15、LUMINUM ALLOY BAR PER AMS-QQ-A-225/6; OR 2024-T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6. /21/ c. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5639. AEROSPACE STANDARD AS1035SHEET 3 OF 5REV. FFITTING, TEE, STANDARD AND REDUCER, FLAREDd. CODE LETTER K - TYPE 316 CORROSION
16、RESISTANT STEEL FORGING OR BAR PER AMS5648. e. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5645. f. CODE LETTER S - TYPE 347 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS5646. /21/ g. CODE LETTER T - 6AL-4V TITANIUM ALLOY FORGING OR BAR PER AMS4928. /20/h. CODE LETTER
17、 W - 7075-T73 ALUMINUM ALLOY FORGING PER AMS4141 OR AMS-QQ-A-367; OR 7075-T7351 ALUMINUM ALLOY BAR PER AMS4124; OR 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. 2. HEAT TREATMENT: a. DASH AS CODE LETTER - HARDNESS SHALL BE 92 HRB TO 40 HRC PER PROCUREMENT SPECIFICATION. b. OTHER MATERIAL CODE LETT
18、ERS - NONE. 3. FINISH: a. DASH AS CODE LETTER - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK. b. MATERIAL CODE LETTER D: 1. ANODIZE PER AMS 2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. 2. D CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM
19、 ONLY WILL HAVE THE FINISH CODE LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: COAT WITH HIGH PURITY ALUMINUM PER MIL-DTL-83488, CLASS 3, TYPE II, WITH MAXIMUM COATING THICKNESS OF .0005. GLASS BEAD PEEN PRESSURE SHALL BE 25 psi MAXIMUM. /19/ SEE PROCUREMENT SPECIFICAT
20、ION FOR ADDITIONAL REQUIREMENTS. c. MATERIAL CODE LETTER J - PASSIVATE PER AMS2700, TYPE 6 OR 7. d. MATERIAL CODE LETTER K - PASSIVATE PER AMS2700, TYPE 6 OR 7. e. MATERIAL CODE LETTER R - PASSIVATE PER AMS2700, TYPE 6 OR 7. f. MATERIAL CODE LETTER S - PASSIVATE PER AMS2700, TYPE 6 OR 7. g. MATERIAL
21、 CODE LETTER T - ANODIZE PER AMS2488, TYPE 2 OR FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486. h. MATERIAL CODE LETTER W: 1. ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. 2. W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HA
22、VE THE FINISH CODE LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: COAT WITH HIGH PURITY ALUMINUM PER MIL-DTL-83488, CLASS 3, TYPE II, WITH MAXIMUM COATING THICKNESS OF .0005. GLASS BEAD PEEN PRESSURE SHALL BE 25 psi MAXIMUM. /19/ SEE PROCUREMENT SPECIFICATION FOR ADDIT
23、IONAL REQUREMENTS. /4/ PROCUREMENT SPECIFICATION: AS4841 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM (NADCAP) QUALIFIED MANUFACTURER LIS
24、T FOR THIS PRODUCT TYPE. THE QML IS AVAILABLE AT WWW.EAUDITNET.COM./5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D, OR METHOD 7A3, 15A3 OR 15B. a. FOR SIZE 06 AND SMALLER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTERS “AS”, AND MATERIAL CODE LETTER FOR CORROSION RESISTANT STE
25、EL, TITANIUM AND ALUMINUM AND NO MATERIAL CODE LETTER FOR ALLOY STEEL. AEROSPACE STANDARD AS1035SHEET 4 OF 5REV. FFITTING, TEE, STANDARD AND REDUCER, FLAREDb. FOR SIZE 08 AND LARGER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER, AND MATERIAL CODE LETTER FOR CORROSION RESISTANT STEEL
26、, TITANIUM AND ALUMINUM AND NO MATERIAL CODE LETTER FOR ALLOY STEEL. 6. INVENTORIED PARTS CONFORMING TO THE PREVIOUS “LETTER CHANGE” MAY BE USED TO DEPLETION. 7. INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS SHOWN IN TABLE 6. TABLE 6 - OPERATING PRESSURES
27、 FOR ASSOCIATED MATERIAL SIZE MATERIAL PSI 02-08 ALUMINUM ALLOY 3000 10-16 ALUMINUM ALLOY 150020-28 ALUMINUM ALLOY 1000 32 ALUMINUM ALLOY 600 02-16 STEEL 300020-32 STEEL 1500 02-16 CORROSION RESISTANT STEEL 3000 20-32 CORROSION RESISTANT STEEL 1500 02-16 TITANIUM ALLOY 3000 20-32 TITANIU ALLOY 15008
28、. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 9. THE NON-REDUCER CONFIGURATION IS THE FUNCTIONAL EQUIVALENT OF AN824 AND MS24402 FOR THE CORRESPONDING FORGING SIZE AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. 10. WHEN MACHINING FROM BAR STOCK OR OV
29、ERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 1. /11/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SIZE NECESSARY TO MAKE THE LARGEST FITTING END. /12/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER
30、WEIGHTS. 13. A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE D
31、OCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 14. INTERPRETATION OF DRAWING PER ARP4296. 15. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, M
32、ACHINED SURFACES TO BE 125 in Ra. FORGED SURFACES MAY BE 250 in Ra. 16. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 17. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 18. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0 DE
33、GREES 30. AEROSPACE STANDARD AS1035SHEET 5 OF 5REV. FFITTING, TEE, STANDARD AND REDUCER, FLARED/19/ EXAMPLE OF PART NUMBER: /20/ TITANIUM AND CADMIUM SHALL NOT BE USED FOR OXYGEN OR POTABLE WATER SYSTEMS. /21/ INACTIVE MATERIAL CODES: a. PART NUMBERS WITH MATERIAL CODE LETTER D ARE INACTIVE FOR NEW
34、DESIGN AS OF 2001-12. USE PART NUMBERS WITH MATERIAL CODE LETTER W FOR NEW DESIGN b. PART NUMBERS WITH MATERIAL CODE LETTER S ARE INACTIVE FOR NEW DESIGN AS OF 2009-09. USE PART NUMBERS WITH MATERIAL CODE LETTER R FOR NEW DESIGN. BASIC PART NUMBER MATERIAL CODE LETTER /1/ AS1035 J 10 08 10 VTHE FINI
35、SH CODE LETTER “V“ WILLBE PLACED HERE ONLY FORMATERIAL CODE “W“ OR CODE “D” PARTS THAT ARE TO BE COATEDWITH HIGH PURITY ALUMINUM /3/SIZE CODE, TUBE SIZE OF PORT #2 IN .062 INCREMENTSSIZE CODE, TUBE SIZE OF PORT #1 IN .062 INCREMENTS(LARGEST PORT, LARGER OREQUAL TO PORT #2 SIZE CODE, TUBE SIZE OF PORT #3 IN .062 INCREMENTS
