1、AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 CONNECTORS) AS39029/20Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any
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3、rg ISSUED 2000-06REAFFIRMED 2007-06 REVISED 2007-09STABILIZED 2013-12THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.BFEDERAL SUPPLY CLASS 5999 AS39029/20REV. BPROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of t
4、echnicalandengineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itm
5、ay berevised, reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/20BRATIONALE THE C1 COMMITTEE HAS RECOMMENDED STABILIZATION OF THIS DOCUME
6、NT BASED ON NO QPL SOURCES AND NO KNOWN USAGE. ANY EDITORIAL OR TECHNICAL CHANGES NEEDED TO ALIGN THIS DOCUMENT WITH SIMILAR CURRENTLY PUBLISHED DETAIL SHEETS SHALL BE MADE AT SUCH TIME A POTENTIAL SOURCE REQUESTS AUTHORIZATION TO QUALIFY TO THIS DOCUMENT. STABILIZED NOTICE THIS DOCUMENT HAS BEEN DE
7、CLARED “STABILIZED“ BY THE SAE AE-8C1 CONNECTORS COMMITTEE AND WILL NO LONGER BE SUBJECTED TO PERIODIC REVIEWS FOR CURRENCY. USERS ARE RESPONSIBLE FOR VERIFYING REFERENCES AND CONTINUED SUITABILITY OF TECHNICAL REQUIREMENTS. NEWER TECHNOLOGY MAY EXIST. Copyright SAE International Provided by IHS und
8、er license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/20 SHEET 1 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 CONNECTORS) NOTICE THE REQUIREMENTS FOR PROCURING THE PR
9、ODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF: SAE AS39029. FIGURE 1 - AS39029/20 SHIELDED SOCKET CONTACT Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AE
10、ROSPACE STANDARD AS39029/20 SHEET 2 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 CONNECTORS) TABLE 1 - CONTACT DIMENSIONS (1/) NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY (SEE TABLE 3). TABLE 2 - MARKING AND DESIGN CH
11、ARACTERISTICS 1/ OR EQUIVALENT (M81044/18-22 IS CANCELED WITHOUT REPLACEMENT). 2/ REVERE WH95623 IS A TWO CONDUCTOR CABLE: ONE SIZE 22 SHIELDED CONDUCTOR CONFORMING TO M27500-22RC1S6. 3/ RG-108B/U MAY BE USED WHEN IMPEDANCE MATCHING IS NOT REQUIRED. Copyright SAE International Provided by IHS under
12、license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/20 SHEET 3 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 CONNECTORS) TABLE 3 - TOOL REQUIREMENTS INNER CONTACT 1/ SH
13、IELD SLEEVE BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING SLEEVE TYPE 3 A & B 184 M22520/2-01 M22520/2-28 4 M22520/20-01 M22520/20-03 4 C 4 NONE 185 M22520/2-01 M22520/2-29 1 M22520/22-01 M22520/22-03 5 B 4 B 5 A 6 B 186 M22520/2-01 M225
14、20/2-29 4 M22520/22-01 M22520/22-03 5 A & B NOTE 1/ INNER CONTACT DIMENSIONS ARE CONTROLLED BY PERFORMANCE ONLY. INNER CONTACT TOOLS SHALL BE AS SPECIFIED. TABLE 3 - TOOL REQUIREMENTS (CONTINUED) OUTER CONTACT REMOVAL TOOL BIN CODE BASIC CRIMPING TOOL POSITIONER POSITIONER SETTING INSTALLING TOOL WI
15、RED CONTACT UNWIRED CONTACT 3 184 M22520/19-01 M22520/19-02 4 M81969/16-02 M81969/16-02 M81969/30-03 5 185 M22520/21-01 M22520/21-02 3 4 6 6 186 M22520/21-01 M22520/21-02 5 M81969/16-03 M81969/16-03 M81969/30-04 TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN CODE SUPERSEDES PART NUMBER(S) M39029/20-
16、184 184 M39029/20-001 M39029/20-185 185 M39029/20-002 M39029/20-186 186 M39029/20-003 TABLE 5 - PERFORMANCE REQUIREMENTS CONTACT ENGAGING AND SEPARATION FORCES (OUNCES) OUTER SOCKET CONTACT TENSILE STRENGTH (LB) MIN SEPARATION ENGAGEMENT MAXIMUM CONTACT RESISTANCE (MILLIVOLTS) BIN CODE INNER CONTACT
17、 OUTER CONTACT MIN TEST PIN DIAMETER MAX TEST PIN DIAMETER INNER CONTACT OUTER CONTACT 184 2.7 2.0 .0690 +.0000 -.0001 20.0 .0710 +.0001 -.0000 4.0 185 4.5 186 2.7 15 3.0 .1140 +.0000 -.0001 25.0 .1165 +.0001 -.0000 8.0 2.0 Copyright SAE International Provided by IHS under license with SAENot for Re
18、saleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/20 SHEET 4 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 CONNECTORS) REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST HEREIN AND AS39029. 1. DESIG
19、N: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. THE 0.05 MAX LENGTH IS THE DISTANCE BETWEEN THE END OF THE CONTACT SLEEVE AND THE POINT AT WHICH A GAGE PIN HAVING A SQUARE FACE AND THE SAME BASIC DIAMETER AS THE MATING PIN CO
20、NTACT FIRST ENGAGES THE CONTACT SPRING MEMBER. ALL DIAMETERS SHALL BE CONCENTRIC WITHIN 0.004 TIR EXCEPT AS SPECIFIED. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIMENSIONS PROVIDED IN PARENTHESES ARE METRIC EQUIVALENTS AND GIVEN FOR GENERAL INFORMATION ONLY (
21、SEE AS39029 SECTION 6). EACH CONTACT IS SUPPLIED WITH ALL THE INNER SLEEVES NECESSARY TO TERMINATE ANY ONE OF THE CABLES SPECIFIED FOR EACH BIN CODE SHOWN IN TABLE 2. 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO THE CABLES AND THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WIT
22、H TABLE 3. EACH CONTACT BIN CODE ONLY ACCOMMODATES THOSE CABLES SPECIFIED IN TABLE 2 WITH THE INNER SLEEVES SPECIFIED IN TABLE 2 AND 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE
23、 WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. THE CONTACT SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS OF TABLE 5. OVER SIZE PROBE DAMAGE IS NOT REQUIRED FOR OUTER SOCKET CONTACT. THE TENSILE STRENGTH SHALL MEET THE REQUIREMENTS OF TABLE 5.
24、6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE AT A LOAD CURRENT OF 1.0 AMPERE SHALL MEET THE REQUIREMENTS OF TABLE 5. DIELECTRIC WITHSTANDING VOLTAGE SHALL BE AS SPECIFIED 1000 VAC RMS AT SEA LEVEL AND 300 VAC RMS AT 70,000 FEET. INSULATION RESISTANCE S
25、HALL 1000 MEGOHMS MINIMUM AT ROOM AMBIENT AND THE RATED TEMPERATURE OF THE MIL-C-81511 SERIES 3 CONNECTORS. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking pe
26、rmitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/20 SHEET 5 OF 5 REV. B CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-C-81511 SERIES 3 CONNECTORS) 8. ASSEMBLY INSTRUCTIONS MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH EACH UNIT PACK
27、AGE. 9. APPLICATION NOTES: CONTACT MATES DIRECTLY INTO AN AS39029/19 PIN AS SHOWN TABLE 6. TABLE 6 - CONTACT MATING PART NUMBERS AS39029/20 BIN CODE MATING AS39029/19 BIN CODE 184 181 185 182 186 183 AS39029/20 IS INACTIVE FOR NEW DESIGN. 10. THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR TH
28、E CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
