1、 AEROSPACE STANDARD CRIMPING TOOL AND ACCESSORIES, HYDRAULIC PUMPS, 10 000 PSI MINIMUM AS5259/2Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photoc
2、opying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2012-08THIRD ANGLE PROJECTIO
3、N CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120 AS5259/2SHEET 1 OF 5 PROCUREMENT SPECIFICATION: AS5259SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicab
4、ility and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggesti
5、ons. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5259/2 RATIONALE PROVIDE A STANDARD FOR CRIMPING TOOL PUMPS TO REPLACE NONSTANDARD PUMPS PROCURED BY USERS AND TO CONSOLIDATE ALL PUMP INFORMATION INTO ONE STANDARD. NOTICE T
6、HE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF SAE AS5259. FIGURE 1 - M5259/2-01 FLEXIBLE HYDRAULIC CONTROL HOSE ASSEMBLY DESIGN AND CONFIGURATION OPTIONS (SEE REQUIREMENTS) FIGURE 2 - M5259/2-02 HYDRAULIC FOOT PUMP AEROSPAC
7、E STANDARD AS5259/2 SHEET 2 OF 5 CRIMPING TOOL AND ACCESSORIES, HYDRAULIC PUMPS, 10 000 PSI MINIMUM FIGURE 3 - M5259/2-03 HYDRAULIC HAND PUMP FIGURE 4 - M5259-04 BATTERY POWERED HYDRAULIC PUMP AEROSPACE STANDARD AS5259/2 SHEET 3 OF 5 CRIMPING TOOL AND ACCESSORIES, HYDRAULIC PUMPS, 10 000 PSI MINIMUM
8、 FIGURE 5 - M5259/2-05 ELECTRIC POWER HYDRAULIC PUMP FIGURE 6 - M5259/2-06 AIR POWER FOOT ACTIVATED PUMP AEROSPACE STANDARD AS5259/2 SHEET 4 OF 5 CRIMPING TOOL AND ACCESSORIES, HYDRAULIC PUMPS, 10 000 PSI MINIMUM REQUIREMENTS AS SPECIFIED IN AS5259 AND THIS SPECIFICATION: DESIGN AND CONFIGURATION (S
9、UPPLIER QUALIFICATION CERTIFICATION REQUIRED): 1. UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES AND TOLERANCE .01 in. DESIGN AND SHAPE OPTIONAL WITHIN DIMENSIONS SPECIFIED. 2. PUMP CONSTRUCTION AND MATERIALS SHALL WITHSTAND TYPICAL HANDLING AND FIELD APPLICATIONS. 3. PUMP SHALL BE DESIGNED TO
10、FULLY CRIMP ALL AS5259 BASIC TOOLS FOR A MINIMUM OF 5000 CRIMPS. 4. PARTIAL CRIMP RELEASE MECHANISM REQUIRED. 5. OUTPUT PRESSURE COUPLER (THREADED TYPE) SHALL MATE WITH M5259/2-01 (SEE FIGURE 1) HOSE ASSEMBLY. 6. PRESSURE GAGE (OPTIONAL). WHEN SPECIFIED UNITS EXPRESSED IN POUNDS PER SQUARE INCH (psi
11、). MINIMUM SCALE SHALL INDICATE 10 000 psi. 7. UNLESS OTHERWISE SPECIFIED IN THE TOOL INSTRUCTIONS, COMPLETION OF COMPONENT CRIMP IS INDICATED BY COMPLETE DIE CLOSURE. 8. PUMP SHALL BE DESIGNED TO BE EASILY CARRIED BY ONE PERSON (I.E., HANDLE, LIMITED WEIGHT, ETC.). 9. COLOR IS OPTIONAL. MARKING IDE
12、NTIFICATION SHALL BE CONTRASTING. MARKING SHALL INCLUDE SUPPLIER NAME, PART NUMBER AND AS5259/2 PART NUMBER. 10. SPECIAL TOOLS FOR ASSEMBLY OR OPERATION SHALL NOT BE REQUIRED. 11. OUTPUT HYDRAULIC PRESSURE SHALL BE 10 000 psi MINIMUM. 12. INPUT POWER BATTERY ACTIVATED PUMP SHALL HAVE RECHARGEABLE BA
13、TTERY(S) THAT WILL CRIMP A MINIMUM OF TEN CRIMPS BETWEEN EACH CHARGE. ELECTRIC ACTIVATED PUMP SHALL REQUIRE AN INPUT POWER OF 115 VAC, 50/60 Hz. AIR ACTIVATED PUMP SHALL REQUIRE AN INPUT PRESSURE OF 40 TO 125 psi. 13. TOOL OPERATION AND ASSEMBLING INSTRUCTION REQUIRED. HYDRAULIC OIL REPLACEMENT TYPE
14、, BATTERY TYPE (IF APPLICABLE) AND PART NUMBERS SHALL BE INCLUDED (SEE APPLICATION NOTE). 14. PUMP IS DESIGNED TO BE USED WITH THE AS5259/5-01 HOSE (SEE APPLICATION NOTE). COUPLER SHALL BE A HYDRAULIC FEMALE COUPLER, QUICK CONNECT, 3/8 in PIPE SIZE NPT, 10 000 psi RATING, AND FLOW RATE 10.8 gpm (REF
15、). DUST CAP SHALL BE A METAL DUST CAP WITH CONSTRAINT DEVICE (CHAIN, ETC.) TO PREVENT CAP LOSS. 15. WHEN SPECIFIED, PUMP AND HOSE SHALL BE PROVIDED WITH CONTAINER FOR MANUAL CARRYING TO WORK SITE. MARKING SHALL BE THE SAME AS ON THE PUMP. QUALIFICATION TESTS PERFORMED BY THE QUALIFYING ACTIVITY (PUM
16、PS AND HOSE TO BE RETURN TO SUPPLIER IF REQUESTED): 1. EXAMINATION OF PUMP AND HOSE REQUIRED (SEE DESIGN AND CONFIGURATION). 2. TOOL (PUMP) OPERATING INSTRUCTION REQUIRED. 3. NIBS/DIE AND GAUGE REQUIREMENTS (NOT APPLICABLE). 4. PARTIAL CRIMP RELEASE VERIFICATION REQUIRED. 5. HIGH COMPRESSION FORCE A
17、PPLICABLE TO MANUAL OPERATED PUMP (M5259/2-02, ETC.) TESTED WITH AN AS5259/1-01 BASIC TOOL AND A SIZE 0000 DIE. 6. CRIMP COMPRESSION FORCE APPLICABLE TO MANUAL OPERATED PUMP (M5259/2-02, ETC.) TESTED WITH AN AS5259/1-01 BASIC TOOL AND A SIZE 0000 DIE. 7. WIRE BARREL CRIMP CHARACTERISTICS (NOT APPLIC
18、ABLE). AEROSPACE STANDARD AS5259/2 SHEET 5 OF 5 CRIMPING TOOL AND ACCESSORIES, HYDRAULIC PUMPS, 10 000 PSI MINIMUM 8. MAXIMUM WEIGHT IN STORAGE CONTAINER (IF USED) SHALL BE 30 lb MAXIMUM. 9. MAINTENANCE AND REPAIR REQUIRED IN TOOL (PUMP) INSTRUCTIONS. 10. SHOCK CHARACTERISTIC NOT REQUIRED. 11. HUMID
19、ITY TEST NOT REQUIRED. 12. LIFE CHARACTERISTICS NOT REQUIRED. 13. CORROSION CHARACTERISTICS NOT REQUIRED. 14. WORKMANSHIP REQUIRED. QUALITY ASSURANCE (100% INSPECTION): 1. EXAMINATION FOR WORKMANSHIP. 2. VERIFICATION OF OPERATION PARAMETERS BY CRIMPING ONE 0000 SIZE COMPONENT WITH AN AS5259 BASIC TO
20、OL AND DIE FOLLOWED BY TENSILE STRENGTH ON THE COMPONENT. 3. VERIFICATION OF ASSEMBLY/OPERATING INSTRUCTIONS INCLUDED WITH EACH PUMP. 4. VERIFICATION OF AS5259/2-01 HOSE INCLUDED IN OUT OF THE CARRYING CASE (WHEN SPECIFIED). 5. VERIFICATION OF ALL MARKING IN ACCORDANCE WITH DESIGN AND CONFIGURATION
21、REQUIREMENTS. APPLICATIONS: 1. ALL PUMPS ARE DESIGNED TO BE USED WITH THE AS5259/2-01 HOSE WHICH IS ORDERED SEPARATELY FROM THE PUMP. 2. USERS NEED TO BE AWARE ALL PUMPS ORDERED BY THE SAE PART NUMBER PERFORM THE SAME IN ALL APPLICATIONS, BUT THE PUMP CONFIGURATION AND OPERATION INSTRUCTION MAY BE D
22、IFFERENT. REPLACEMENT OF AN IDENTICAL PUMP REQUIRES BOTH THE SAE AND SUPPLIER PART NUMBERS. SUPERSESSION: 1. SUPERSESSION IS AS SHOWN TABLE 1. TABLE 1 - SUPERSEDING PART NUMBERS SPECIFICATION WITH MS PART NUMBERS AS5259/2 PART NUMBERS SUPERSEDED PART NUMBERS AS5259/1 M5259/2-01 MS25441-3 HYDRAULIC H
23、OSE AS5259/1 M5259/2-04 MS25441-5 BATTERY OPERATED PUMP 1/ MS25441 M5259/2-05 2/ 1/ MS25441-5 ELECTRIC POWER PUMP WAS ORIGINALLY A FOOT POWER PUMP SPECIFIED BY MILITARY STANDARD MS25441 AND WAS SUPERSEDED BY A BATTERY POWER HYDRAULIC PUMP IN AS5259/1 FIGURE 3 WITHOUT A CHANGE IN PART NUMBER. THE FOO
24、T OPERATED PUMP IS NOW AVAILABLE AS M5259/2-02. 2/ MS25442-4 ELECTRIC POWER PUMP SPECIFIED BY MILITARY STANDARD MS25442 WAS NOT SUPERSEDED BY AN SAE PART NUMBER IN AS5259/1. M5259/2-05 MAY BE USED TO REPLACE THIS PUMP. SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CO
25、NVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
