1、AEROSPACE STANDARD FITTING ASSEMBLY, STRAIGHT, FEMALE FLARELESS, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI AS6118Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic,
2、mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2011-08REV
3、ISED 2016-08THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.BFEDERAL SUPPLY CLASS 4730 AS6118SHEET 1 OF 3REV. BPROCUREMENT SPECIFICATION: AS6116, SEE NOTE /4/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineeringsciences.The useo
4、fthis reportisentirelyvoluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcance
5、lled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6118BRATIONALE ADDED REDUCER CONFIGURATION 1008. FIGURE 1 - FITTING ASSEMBLY, ADAPTER AEROSPACE STANDARD AS6118SHEET 2 OF 3RE
6、V. BFITTING ASSEMBLY, STRAIGHT, FEMALE FLARELESS, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH K BASIC NO. AS6118 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 AMAXA1MAXE MAXF MIN (H) J /13/ TUBE DEDUCTION KMAX0404 .250 .250 1.470 1.327 .435 .253 .562 .77
7、1 .150 .2480505 .3125 .3125 1.665 1.527 .503 .3155 .625 .836 .150 .3310606 .375 .375 1.849 1.632 .580 .378 .688 .871 .150 .3020806 .500 .375 1.883 1.666 .580 .378 .875 .905 .150 .3160808 .500 .500 2.091 1.841 .755 .503 .875 .910 .150 .3161008 .625 .500 2.196 1.946 .755 .503 1.000 1.015 .150 .4241010
8、 .625 .625 2.236 2.011 .929 .629 1.000 1.050 .150 .4241212 .750 .750 2.496 2.231 1.150 .754 1.250 1.170 .150 .3881616 1.000 1.000 2.861 2.496 1.474 1.004 1.500 1.165 .150 .4542020 1.250 1.250 3.141 2.741 1.768 1.255 1.812 1.170 +.150/-.130 .4652024 1.250 1.500 3.851 3.341 2.070 1.505 1.812 1.520 .15
9、0 .4652420 1.500 1.250 3.440 3.010 1.768 1.255 2.125 1.469 .150 .4602424 1.500 1.500 3.571 3.091 2.070 1.505 2.125 1.240 +.150/-.055 .460TABLE 1B - DIMENSIONS N THROUGH W3 AND WEIGHTS BASIC NO. AS6118 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 N GAGE (T) THREAD PER AS8879 WMINW1MA
10、XW2 .002 W3MAXWEIGHT APPROX LB/EA0404 .250 .250 .2930 .4375-20 UNJF-3B .185 .604 .320 .020 .018 0505 .3125 .3125 .3500 .5000-20 UNJF-3B .180 .724 .371 .020 .013 0606 .375 .375 .4120 .5625-18 UNJF-3B .195 .883 .463 .020 .029 0806 .500 .375 .5600 .7500-16 UNJF-3B .195 .883 .463 .020 .046 0808 .500 .50
11、0 .5600 .7500-16 UNJF-3B .210 1.076 .595 .020 .055 1008 .625 .500 .6730 .8750-14 UNJF-3B .210 1.076 .595 .020 .075 1010 .625 .625 .6730 .8750-14 UNJF-3B .225 1.076 .758 .020 .082 1212 .750 .750 .8100 1.0625-12 UNJ-3B .235 1.201 .903 .025 .140 1616 1.000 1.000 1.0620 1.3125-12 UNJ-3B .260 1.566 1.196
12、 .035 .225 2020 1.250 1.250 1.3160 1.6250-12 UNJ-3B .285 1.829 1.460 .035 .350 2024 1.250 1.500 1.3160 1.6250-12 UNJ-3B .310 2.178 1.704 .035 .495 2420 1.500 1.250 1.5650 1.8750-12 UNJ-3B .285 1.829 1.460 .035 .475 2424 1.500 1.500 1.5650 1.8750-12 UNJ-3B .310 2.178 1.704 .035 .560 NOTES: /1/ MATERI
13、ALS: CODE LETTER “D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. NUT - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. WIRE - TYPE 302 OR 305, CONDITION A CORROSION RESISTANT STEEL WIRE PER ASTM A580 (SIZES -04 AND 05).
14、- TYPE 2024-T4 OR 2024-T351 ALUMINUM ALLOY WIRE PER AMS-QQ-A-225/6 (SIZES -06 AND LARGER). 2. FINISH: BODY - CHEMICAL CONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3. RING - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPL
15、EX SEALED. NUT - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2, DYED BROWN SIMILAR TO NO. 10080, OF FED-STD-595 AND SHALL BE DUPLEX SEALED. WIRE - PASSIVATED PER AMS2700 (SIZES -04 AND -05). - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2 (YELLOW) WITH DUPLEX SEAL (SIZES -06 AND LARGER). AEROSPACE STANDARD AS
16、6118SHEET 3 OF 3REV. BFITTING ASSEMBLY, STRAIGHT, FEMALE FLARELESS, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI /3/ COATINGS/LUBRICANTS: BODY: a. DRY FILM LUBRICANT PER AS5272 TYPE I SHALL BE APPLIED TO THE O.D. OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANU
17、FACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS OF I.D. (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL BE FILLED
18、 WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. WIRE - SOLID FILM LUBRICANT PER AS5272, TYPE I. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE
19、MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD. SEE www.eAuditN FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE
20、MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL BE IDENTIFIED ON THE RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING O.D. SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BA
21、CK UP FEATURE. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED
22、. 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 0q30. /12/ FITTINGS SHALL MATE WITH AS5863-(SIZE) OR AS5864-(SIZE). STANDARD COUPLING NUT SHALL BE DIMENSIONALLY AND FUNCTIONALLY EQUIVAL
23、ENT TO AS4370DXXXX. /13/ DIMENSION “J” IS THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /14/ DIMENSION “A” IS THE FITTING ASSEMBLY LENGTH PRIOR TO SWAGE AND “A1” IS THE AFTER SWAGE ASSEMBLY LENGTH MEASURED FROM THE SWAGED RING. /15/ PARTS FOR OXYGEN SYSTEMS SHALL BE IDENTIFIED IN THE
24、PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A. /16/ EXAMPLE OF PART NUMBER: AS6118 D 08 06 A OPTIONAL OXYGEN CLEANING /15/ BASIC PART NUMBER END 2 SIZE CODE IN .062 IN INCREMENTS(06 = .375 IN)MATERIAL CODE LETTER /1/ END 1
25、 SIZE CODE IN .062 IN INCREMENTS(08 = .500 IN) 17. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT O
26、F THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. END 2 - SIZE CODE IN .062 INCH INCREMENTS (06 = .375 INCH)END 1 - SIZE CODE IN .062 INCH INCREMENTS (08 = .500 INCH)
