1、 STDaSAE AS 7112-ENGL 1997 a 791i3725 0558840 T3L AS71 12 The Enginering Siiely =For Advancing Moiiity -Land Sea Air and Space, INTERNATIONAL 400 Commonwealth Drive, Warrendale, PA 15096-0001 AEROSPACE STANDARD I Submitted for recognition as an American National Standard Issued 1 997-1 2 NATIONAL AE
2、ROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM REQUIREMENTS FOR FLUID SYSTEM COMPONENTS 1. SCOPE: This Aerospace Standard (AS) establishes the requirements for manufacturers of Fluid System Components to be accredited by the National Aerospace and Defense Contractors Accreditation Program (NA
3、DCAP). NADCAP accreditation is granted in accordance with SAE AS7003 after demonstrating compliance with the requirements herein. These requirements may be supplemented by additional requirements specified by NADCAP Fluid System Components Task Group. Using the corrsponding Audit Criteria checklists
4、 (PRI ACs) will ensure that accredited Fluid System suppliers meet all of the requirements in this standard and all applicable supplementary standards. The purpose of this audit program is to assess a suppliers abiliiy to consistently provide a product or service that conforms to the technical speci
5、fications and customer requirements. The corresponding audit criteria are also structured to obtain information relevant to management practices and processes that directly or indirectly affect the product or service. The information thus obtained will be used for determination of accreditation stat
6、us, and may be used by the supplier to guide improvements in the producservice or associated processes. CAE Technical Standards Board Rules provide that 7his report is published by SAE to advance the state of technical and engineering sciences. The use of this repon is entidy voluntary. and itC appi
7、ii and suitability for any particular use. induing any patent infringement arising therefrom, is the sole responsibility of the user. SAE reviews each technical report at leas4 every fie yeas at which time it may be reaffitmed, revised. or cancelled. CAE invites your written comments and suggestions
8、. Copyright 1997 Wety of Automotive Engineers, Inc. All rights reserved. QUESTIONS REGARDING THIS DOCUMENT. (412) 772-8510 FAX (412) 776-0243 TO PLACE A DOCUMENT ORDER: FAX (41 2) 776-0790 (41 2) 776-4970 Printed in U.S.A. Copyright SAE International Provided by IHS under license with SAENot for Res
9、aleNo reproduction or networking permitted without license from IHS-,- STD-SAE AS 7112-ENGL 1997 Sll 7743725 0558A41 779 SA AS71 12 2. REFERENCES: 2.1 SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. AS7001 AS7002 AS7100/1 AS7101 AS71 02 AS71 06 AS71 07 AS71 0
10、8 AS71 O9 AS71 1 O AS711211 AS71 I 212 AS71 I 213 AS71 I214 National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Program Descrption National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Rules for Implementation National Aerospace and Defense Contractors A
11、ccreditation Program (NADCAP) - Nondestructive Testing Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Materials Testing Laboratories Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Heat Treating Requirements National
12、Aerospace and Defense Contractors Accreditation Program (NADCAP) - Quality Program Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Inspection System Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Chemical Processing R
13、equirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Coatings Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Welding Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Hose Manufacturin
14、g Requirements National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Requirements for Fittings and Other Machined Components National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Requirements for Formed Sheet Metal Couplings and Complex Components National
15、 Aerospace and Defense Contractors Accreditation Program (NADCAP) - Requirements for Hose and Tube Assembly -2- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-STD-SAE AS 7LL2-ENGL 1997 II 7743725 05.5
16、8842 804 iB SA AS71 II2 2.2 PRI Publications: Available from Performance Review Institute, 161 Thomhill Road, Warrendale, PA 15086-7527. AC7 1 O01 AC71 O 1 I thru I9 AC71 02 AC71 06 AC71 07 AC71 08 AC71 O9 AC71 1 O AC71 13 AC71 121 AC71 112 AC71 1213 AC71 1 214 - National Aerospace and Defense Contr
17、actors Accreditation Program (NADCAP) - Nondestructive Testing Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Materials Testing Laboratories Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Heat Treating Audit Crit
18、eria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Quality Program Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Inspection System Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Che
19、mical Processing Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Coatings Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Welding Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NAD
20、CAP) - Audit Criteria for Manufacturers of Fasteners National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Hose Manufacturing Audit Criteria National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Audit Criteria for Fittings and Other Machined Components Nat
21、ional Aerospace and Defense Contractors Accreditation Program (NADCAP) - Audit Criteria for Formed Sheet Metal Couplings and Complex Components National Aerospace and Defense Contractors Accreditation Program (NADCAP) - Audit Criteria for Hose and Tube Assembly NADCAP Fluid System Component Manufact
22、uring Auditor Handbook -3- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SA AS71 12 2.3 3. 3.1 4. 4.1 Definitions CP: Chemical Processing GQS: General Quality Systems HT: Heat Treating MTL: Materials
23、 Testing Laboratories NDT: Nondestructive testing WLD: Welding QUALITY SYSTEM: The manufacturers quality system shall be approved, or approval shall be pending or in process to one of the following: a. SAE AS71 06 (MIL-Q-9858 +) c. Other Quality System Approved by NADCAP b. SAE AS71 07 (MIL-145208 +
24、) QUALIFICATION OF PERSONNEL: Operators and inspectors shall be qualified by at least one of the following: a. Training by personnel with documented training procedures b. Initial technical examination c. Periodic technical examination d. Periodic overcheck of work -4- Copyright SAE International Pr
25、ovided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-STD.SAE AS 7LL2-ENGL 1977 79Y3725 0558844 b7 SA AS71 12 5. 5. I 5.2 5.3 5.4 5.5 6. 6. I 6.2 6.3 6.4 6.5 6.6 CLEANING: Standard cleaning procedures shall be established for each finish
26、ed product including: a. PTFE hose/hose assemblies (AS61 1 CL 0 or I) b. Elastomeric hoselhose assemblies c. Metal hoselhose assemblies d. Fittings and couplings Cleaning procedures shall define the acceptance criteria. Flush, wash and pressure test media shall be checked regularly for conformance t
27、o established cleanliness criteria. Special cleaning instructions shall be established for oxygen, “super clean“ (AS61 1 CL II or 111, etc.) or cleanliness level verification (NASl638, 1804406, etc.). Cleaning procedures shall be established for preparation for joining (weld, braze, mechanical), fin
28、ish (anodize, plating, painting, etc.) and accessory/variant processing (integral firesleeve, etc.) including: a. PTFE hoselhose assemblies b. Elastomeric hoselhose assemblies c. Metal hoseihose assemblies d. Fittings and couplings DEBURRING: The acceptance criteria for burrs shall be documented. Eq
29、uipment with the precision necessary to remove burrs shall be available. Tool maintenance shall provide for the avoidance of burrs and slivers. Parts shall be inspected for burrs and slivers. There shall be documented procedures for removal of bum and/or slivers. Debumng shall be accomplished in acc
30、ordance with customer requirements. - 5- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SA AS7112 7. 7. I 7.2 7.3 8. 8. I 8.2 8.3 8.4 8.5 8.6 8.6.1 8.6.2 8.6.3 8.6.4 STATISTICAL PROCESS CONTROL: If st
31、atistical process control methods are required by customer contract, the supplier shall comply with AS7106/7, NADCAP Requirements for Statistical Process Control. For all processes or specifications, are “Key“ Process and Product Characteristics identified and controlled (includes machine tools, hos
32、e manufacture, chemical treatments, heat treat, cutting tools, etc.)? The selection of producprocess characteristics to be controlled via SPC methods shall be appropriate. ACCEPTANCE SAMPLING: Sampling plans used for inspection shall be defined by procuremencontractual requirements or they shall be
33、in accordance with the manufacturers procedure. Acceptance sampling shall be in accordance with customer requirements. Part selection shall be free of bias. Sample size/frequency shall be sufficient to meet the purchasers stated requirements (AQL, AOQL, or other measure of acceptable product quality
34、). A description of the sampling plan (or a copy of the plan) shall be available (including a description of part selection method - random, stratified, arbitrary, fixed interval, etc.). Information shall include required AQL, AOQL, LTPD, lot sue or frequency, sample size, acceptance number, switchi
35、ng criteria, referenced statistical standard, etc. Lot Formation: Size of lots shall be appropriate. Lots shall be homogeneous. Part selection shall be free of bias. Sample sitelfrequency shall be sufficient to meet the purchasers stated requirements (AQL, AOQL, or other measure of acceptable produc
36、t quality). -6- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-STD-SAE AS 7112-EN6L 1977 W 7743725 U55884b 45T H SA AS7112 8.6.5 8.6.6 9. 9.1 9.2 1 o. 1 o. 10.2 11. 11.1 12. 12.1 SPC key characteristi
37、cs shall be identified and controlled in accordance with contractual requirements. All inspection/SPC reports shall be maintained and retained in accordance with procuremencontractual requirements. QUALIFICATION/PERIODIC CONTROL: Product qualifications shall be conducted in accordance with customer
38、specification requirements. There shall be evidence of periodic control where required. FROZEN PROCESSES: Frozen processes shall be properly identified. There shall be a system in place that assures that applicable customer approval is obtained prior to any Class I change to frozen processes. PROPRI
39、ETARY PROCESS/PRODUCT: Thaere shall be a system in place to notiy and review comments from the customer(s) prior to implementing changes in proprietary processes or products. REPRODUCI BI LITY & REPEATABILITY: Gage studies to a nationally recognized method shall be performed on all gaging to determi
40、ne percent of uncertainty of the gage. -7- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,- STD-SAE AS 7LL2-ENGL L977 = 7743725 0558847 37b R SA AS71 12 13. 13.1 14. 14.1 14.2 14.3 WORK INSTRUCTIONS: A
41、re work instructions adequate to control the manufacturing process for the following: a. Function to be performed b. Sequence of operations c. Inspection points d. AccepReject criteria e. Tools, gauges, and inspection equipment f. Drawing number and revision level g. Workmanship criteria h. Inspecti
42、on methods i. Tolerance limits j. Environmental conditions k. Sampling plans I. Special drawing notes m. Special precautions for critical product protection n. Part marking and identification PACKAGING: Post-cleaning packaging and identification requirements shall be defined. Requirements for packag
43、ing shall include instruction on: a. Specification of packaging type (Le., plastic, cardboard, no paper bags, etc.) b. Definition of minimum thickness or performance of packaging c. Sealing techniques to assure isolation of the part from the environment d. Use of threaded caps or plugs on threaded e
44、nds e. Identification of cleanliness level, if required Packaging procedures shall be in accordance with customer requirements. -8- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-STD-SAE AS 7112-ENGL
45、1997 = 7743725 0555545 222 W SA AS7112 15. 15.1 15.2 15.2.1 15.2.2 15.3 SPECIAL PROCESS REQUIREMENTS: For each special processes performed at the manufacturers facility, the supplier shall be NADCAP accredited to the referenced standard or have been scheduled for an audit as follows: a. Nondestructi
46、ve Testing - SAE AS7100/1 b. Material Test Laboratories - SAE AS7101 c. Heat Treat - SAE AS7102 d. Chemical Processes - SAE AS7108 e. Coatings - SAE AS71 O9 f. Welding - CAE AS71 i O Procedures shall describe the method for selection and control of sub-tier suppliers of special processes including t
47、he use of customer specified suppliers and the stated preference for the use of NADCAP accredited suppliers. These procedures shall comply with customer requirements. There shall be records to indicate conformance to the procedure. Procedures shall describe the method for selection and control of di
48、stributors used to purchase components and subassemblies, etc. destined for use in the aerospace industry including the use of customer specified distributors and the stated preference for the use of NADCAP accredited distributors. -9- Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-
