1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2009 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA)
4、 Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SURFACE VEHICLE STANDARD J1459 DEC2009 Issued 1984-08 Revised 2009-12 Superseding J1459 SEP2001 V-Ribbed Belts and Pulleys RATIONALE This document has been revised to update the pulley cross sections, specifically th
5、e definition of pulley flanges to improve robustness against belt misinstallation. 1. SCOPE This SAE Standard covers the dimensioning technique, tolerances, and methods of measurement of V-ribbed belts and mating pulleys for use on automotive accessory drives. 2. REFERENCES There are no referenced p
6、ublications specified herein. 3. V-RIBBED BELTS Although several v-ribbed cross sections are available, this document shall be confined to “PK” (K) section belts which are used in automotive applications, including trucks at least up to Class 3. Belts shall conform to Figure 1. 4. PULLEYS MATING WIT
7、H V-RIBBED BELTS It is the intention of this document to relate the belt profile to the pulley profile using the variables associated with the 2.50 mm ball used in measuring pulley diameters. Pulleys shall conform to Figures 2, 3 and 4. Figure 2 shows a split pulley section, Figure 3 a folded pulley
8、 section both preferred constructions. Figure 4 shows an optional folded pulley section. 4.1 Pulley Diameter Definitions The diameter over balls (DoB) is the only diameter measured on a pulley in the groove/flange area. There are other diameters used that are calculated from this value. The ball dia
9、meter is defined as 2.500 mm 0.010 mm. See Tables 1A and 1B. SAE J1459 Revised DEC2009 Page 2 of 9 TABLE 1A - PULLEY DIAMETER - 40 DEGREES GROOVE (for calculation purposes only - 40 degrees groove) Diameter Definition Effective Db - 0.99 (Groove Dia. with 0.25R Tip) Effective Db - 1.706 (Groove Dia.
10、 with 0.48R Tip) Apex Db - 0.03 (Flank Intersect.) Pitch Db + 2PBg (To Cord Line) Db + 2.01 Ref. (Previous Defined Estimate) TABLE 1B - PULLEY DIAMETER - 37 DEGREES GROOVE (for calculation purposes only - 37 degrees groove) Diameter Definition Effective Db - 0.82 (Groove Dia. with 0.25R Tip) Effecti
11、ve Db - 1.648 (Groove Dia. with 0.48R Tip) Apex Db - 0.26 (Flank Intersect.) Pitch Db + 2PBg (To Cord Line) SAE J1459 Revised DEC2009 Page 3 of 9 FIGURE 1 - BELT DIMENSIONING TEMPLATE SAE J1459 Revised DEC2009 Page 4 of 9 FIGURE 2 - SPLIT PULLEY DIMENSIONING TEMPLATE (6) GROOVE SHOWN (TYPICAL) Pulle
12、ys with DoB 70mm g302 = 37 for DoB70mm except where shown 2. All dimensions apply unpainted 3. Dimensioning and tolerancing to ASME Y 14.5M-1994 4. Digital profilometer/vision system required for production metrology 5. Points B to be defined numerically on the drawing. Coating must be smooth and ev
13、en within AREA A Tolerances are recommended values, and may be modified based on metrological data by agreement between OEM and supplier Unless otherwise specified: Max imbalance = 44/R g-cm (R = highest pulley ratio for this pulley) Stamped surfaces SAE J1459 Revised DEC2009 Page 5 of 9 FIGURE 3 -
14、FOLDED PULLEY DIMENSIONING TEMPLATE (6) GROOVE SHOWN (TYPICAL) Pulleys with DoB 70mm g302 = 37 for DoB70mm except where shown 2. All dimensions apply unpainted 3. Dimensioning and tolerancing to ASME Y 14.5M-1994 4. Digital profilometer/vision system required for production metrology 5. Points B to
15、be defined numerically on the drawing. Coating must be smooth and even within AREA A Tolerances are recommended values, and may be modified based on metrological data by agreement between OEM and supplier Unless otherwise specified: Max imbalance = 44/R g-cm (R = highest pulley ratio for this pulley
16、) Stamped surfaces SAE J1459 Revised DEC2009 Page 6 of 9 FIGURE 4 - OPTIONAL FOLDED PULLEY DIMENSIONING TEMPLATE (6) GROOVE SHOWN (TYPICAL) Pulleys with DoB 70mm g302 = 37 for DoB70mm except where shown 2. All dimensions apply unpainted 3. Dimensioning and tolerancing to ASME Y 14.5M-1994 4. Digital
17、 profilometer/vision system required for production metrology 5. Points B to be defined numerically on the drawing. Coating must be smooth and even within AREA A Tolerances are recommended values, and may be modified based on metrological data by agreement between OEM and supplier Unless otherwise s
18、pecified: Max imbalance = 44/R g-cm (R = highest pulley ratio for this pulley) Stamped surfaces SAE J1459 Revised DEC2009 Page 7 of 9 5. MEASUREMENT METHOD Since the templates in Figures 1 to 4 have profile of a line callouts, it is necessary to capture the entire profile digitally and compare it to
19、 the drawing dimensions. This requires a digital profilometer or digital vision system and eliminates the optical comparator as acceptable for metrology. Because of the inherent speed of these devices, the frequency of audit may have to be reduced, depending on the process used in production. If ver
20、ification of ongoing quality requires more frequent measurement, the audit with the profilometer is still required, while the supplier can use traditional methods to measure additional belts or pulleys to satisfy an internal process control characteristic, if they feel the need. 6. BELT DIMENSION DE
21、TERMINATION The shape of the belt profile changes with bending, either as profiled back bent, if it is not molded, or between manufacture and measurement. The intent of the document is to achieve a precise mating of the belt as bent around a grooved pulley. The 37 degree pulley standard deals with t
22、he distortion of the belt around small diameter pulleys. For larger pulleys, the 40 degree belt rib angle is to be defined on a 127 mm pulley as measured in an arch with a dental compound casting, or equivalent. The detail drawing is to show the rib dimensions as measured in production with the digi
23、tal profilometer (usually flat). These dimensions may be different from those measured in the arch. Once the relationship between the arch and the production measurements due to the rubber distortion is established, the arch dimensions shall not be measured on an ongoing basis, but rather the detail
24、 drawing dimensions representing the flat profilometer method. 7. METROLOGICAL ISSUES In order to facilitate the execution of the programs for digital profilometers to measure both belts and pulleys, it is permissible to calculate the points defined on the flanks of the belt ribs or pulley grooves.
25、This can be done from the line defined by points along the rib/groove flank line between the tangent points of the tip and root radii. Gage R&R improves with increasing distance between the points selected. Precise methodology can be mutually agreed upon between supplier and OEM. 8. V-RIBBED BELT SI
26、ZE Belt size is designated by a standard series of alphanumeric characters. Belts measured on a metric length system are designated by the number of ribs followed by the belt cross-sectional size (“PK” or “PL”) and the effective length in millimeters. For example, 6PK1370 signifies a 6-rib “PK” sect
27、ion belt, with an effective length of 1370 mm. 9. MEASUREMENT OF V-RIBBED BELTS The length of a V-ribbed belt is determined by use of a measuring fixture comprised of two pulleys of equal diameter, a method of applying force, and a means of measuring the center distance between the two pulleys. One
28、of the two pulleys is fixed in position while the other is movable along a graduated scale. Both pulleys are allowed to rotate. The fixture is shown schematically in Figure 5. Grooves of master inspection pulleys shall be machined to dimension tolerances shown in Table 2, treated to resist wear, and
29、 checked periodically for wear and damage. FIGURE 5 - DIAGRAM OF A FIXTURE FOR MEASURING V-RIBBED BELTS SAE J1459 Revised DEC2009 Page 8 of 9 TABLE 2 - MEASURING CONDITIONS - MILLIMETERS Cross Section Size Effective Diameter (reference) Effective Circumference (reference) dBBall or Rod Diameter 0.01
30、0 Diameter Over Ball or Rods 0.10 Total Measuring Force Per Rib (N) PK 95.49 300 2.500 96.48 100 9.1 Length To measure the length, the belt is placed on the measuring fixture at the total measuring force shown in Table 2, and rotated around the pulleys at least two revolutions to seat the belt prope
31、rly in the pulley grooves and to divide the total force equally between the two strands of the belt. The midpoint of the center distance travel of the movable pulley defines the center distance and will be measured through a minimum of one revolution of the belt after the two seating revolutions. Th
32、e belt effective length is equal to two times the center distance plus the pulley effective circumference. Standard belt center distance tolerances are shown in Table 3. For center distance tolerances less than standard, the belt manufacturer should be consulted. TABLE 3 - STANDARD BELT CENTER DISTA
33、NCE TOLERANCES(1)- MILLIMETERS Belt Length Tolerance on Center Distance 0 1200 4.0 Over 1200 2000 5.0 Over 2000 2500 6.0 Over 2500 3000 7.0 1. These tolerances are for reference only, and depend on manufacturing process as well as cost. Supplier and OEM agreement must be reached on each application.
34、 10. OTHER DIMENSIONAL NOTES Standard lengths up to and including 2000 mm are to be in 10 mm increments. Standard lengths over 2000 mm up to and including 4000 mm are to be in 25 mm increments. NOTE 1: The sides of the groove are to be 3.2 m A.A. maximum. NOTE 2: Radial and axial run-out is not to e
35、xceed 0.25 mm full indicator movement (FIM). Run-out in the two directions is measured separately with a ball mounted under spring pressure to follow the groove as the pulley is rotated. NOTE 3: The diameters over the ball gauges are not to vary from groove to groove more than 0.25 mm for any one be
36、lt groove set in a pulley. NOTE 4: Centerline of groove is to be 90.0 degrees 0.5 degrees with pulley axis. SAE J1459 Revised DEC2009 Page 9 of 9 11. NOTES 11.1 Marginal Indicia A change bar (I) located in the left margin is for the convenience of the user in locating areas where technical revisions
37、, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. PREPARED BY THE SAE BELT DRIVE SYSTEMS COMMITTEE
