1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2013 SAE International All rights reserved. No part of this p
3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497
4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/MS1011_201303 INDUSTRIAL LUBRICANT STANDARD MS1011 MAR2013 Issued 2002-01 Revised
5、 2013-03 Superseding MS1011 JAN2002 Lubricants, Industrial Oils and Related Products - Type X (Greases) - Specification RATIONALE The revision of SAE MS1011 was necessary to reflect changes to test limits, changes to test methods and additional standards that have been incorporated since SAE MS1011
6、was originally released in 2002. FOREWORD The Society of Automotive Engineers (SAE) Industrial Lubricants Committee has developed a number of industrial, non-production, lubricant performance specifications. The purpose of these voluntary SAE documents is to: a. Define minimum performance requiremen
7、ts for industrial lubricants, where tests are available. b. Provide lubricant suppliers with performance targets for key industrial lubricants. c. Promote the availability of these lubricants to member companies and others that may wish to use these specifications. d. Provide a user friendly classif
8、ication system using common test standards and properties. ISO Standard 6743 - Lubricants, industrial oils and related products (class L) - Classification is the foundation for these documents. a. Performance properties, requirements, and test procedures are specified. b. For information, equivalent
9、 ISO, DIN, CEN, BSI, ASTM, AFNOR, CETOP, VDMA, and EI/IP test methods are referenced.1See References, Section 2 1International Standards Organization (ISO)Deutsches Institut fur Normung e. V. (DIN)European Committee for Standardization (CEN)American Society for Testing and Materials (ASTM)Associatio
10、n Francaise de Normalisation (AFNOR) The Energy Institute (EI), formerly The Institute of Petroleum (IP) Note: Now combined with BSI British Standards Institution (BSI), BS 2000: XXX where XXX is the corresponding IP number European Committee on Oil Hydraulic Pneumatic Committee (CETOP)German Associ
11、ation of Machine and Plant Construction (VDMA) SAE MS1011 Revised MAR2013 Page 2 of 15 Industrial lubricant classifications targeted: a. Lubricants, Industrial Oils and Related Products - Classification (SAE MS1000) b. General purpose and total loss lubricants (SAE MS1001) c. Gear oils (SAE MS1002)
12、d. Compressor oils (MS1003) e. Hydraulic fluids (SAE MS1004) f. Fire resistant hydraulic fluids (SAE MS1005) g. Lubricants for spindle bearings and associated clutches (SAE MS1006) h. Slideway Lubricants Specification (SAE MS1007) i. Metal removal fluids (SAE MS1008) j. Pneumatic Tool Oils (SAE MS10
13、09) k. Turbine Oils (SAE MS1010) l. Lubricating greases (SAE MS1011) NOTE: Environmental and/or health and safety regulations will present additional specifications to these standards. Contact individual end users regarding requirements in these areas. NOTE: There can be issues related to the qualit
14、y of industrial lubricants that fall outside of the scope of this specification. 1. SCOPE The greases have been classified according to the operating conditions under which they are used, because the versatile nature of greases makes it impractical to classify them according to end use. It will ther
15、efore be necessary to consult the supplier to be certain that the grease can be used in; for example, rolling bearings or pumped supply systems, and also concerning the compatibility of products (see Remarks in Table 1). NOTE: In this classification, a grease cannot have more than one symbol. This s
16、ymbol should correspond to the most severe conditions of temperature, water contamination and load in which the grease can be used. SAE MS1011 Revised MAR2013 Page 3 of 15 TABLE 1 - RECOMMENDATIONS FOR THE CHOICE OF LUBRICANTS FOR MACHINE TOOLS (FROM ISO TR3498) Symbol General application Particular
17、 application Product type and/or performance requirements Category symbol Examples of applications Remarks X Applications requiring grease Multi-purpose grease Greases with improved anti-oxidation and anti-corrosion properties XBCEA 00 XBCEA 0 XBCEA 12XBCEA 2(1)XBCEA 3(1)Plain rolling bearings, open
18、 gears and general greasing of miscellaneous parts Grease XBCEA 1 is used in centralized systems, while greases XBCEA 2 and XBCEA 3 are dispensed preferably by cup or hand gun. The equipment manufacturer should identify the grease used for the initial filling of each item to ensure that the grease s
19、ubsequently introduced is compatible with it. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 Referenced AFNOR, BS, CEN, DIN, IP, an
20、d VDMA Standard hardcopies are available from the SAI Global Website (http:/) SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. SAE MS1000 Lubricants, Industrial
21、Oils and Related Products - Classification SAE MS1002 Lubricants, Industrial Oils, and Related Products Type C (Gears) Specification SAE MS1003 Lubricants, Industrial Oils and Related Products Type D (Compressor Oils) Specification SAE MS1004 Lubricants, Industrial Oils and Related Products Type H (
22、Hydraulic Fluids) - Specification SAE MS1005 Lubricants, Industrial Oils and Related Products Type HF Fire-Resistant Hydraulic Fluids - Specification SAE MS1006 Lubricants, Industrial Oils, and Related Products Type F Lubricant for Spindle Bearings, and Associated Clutches - Specification SAE MS1007
23、 Lubricants, Industrial Oils, and Related Products Type G Slideway Lubricants Specification SAE MS1008 Lubricants, Industrial Oils and Related Products Type M (Metal Removal Fluids) - Specification SAE MS1009 Lubricants, Industrial Oils, and Related Products Type P Pneumatic Tool Oils Specification
24、SAE MS1010 Lubricants, Industrial Oils, and Related Products Type T Turbine Oils - Specification SAE MS1011 Lubricants, Industrial Oils and Related Products Type X (Greases) - Specification 2This designated grease in Grades 1, 2, and 3 is exclusively recommended. SAE MS1011 Revised MAR2013 Page 4 of
25、 15 2.1.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org ASTM D 92 Test Method for Flash and Fire Points by Cleveland Open Cup ASTM D 95 Test Method for Water in Petroleum Products and Bitum
26、inous Materials by Distillation ASTM D 128 Standard Test Methods for Analysis of Lubricating Grease ASTM D 217 Test Methods for Cone Penetration of Lubricating Grease ASTM D 566 Test Method for Dropping Point of Lubricating Grease ASTM D 611 Test Methods for Aniline Point and Mixed Aniline Point of
27、Petroleum Products and Hydrocarbon Solvents ASTM D 942 Test Method for Oxidation Stability of Lubricating Greases by the Oxygen Bomb Method ASTM D 1264 Test Method for Water Washout Characteristics of Lubricating Greases ASTM D 1742 Test Method for Oil Separation from Lubricating Grease during Stora
28、ge ASTM D 1743 Test Method for Corrosion Preventive Properties of Lubricating Greases ASTM D 1744 Test Method for Determination of Water in Liquid Petroleum Products by Karl Fischer Reagent ASTM D 2140 Test Method for Carbon-Type Composition of Insulating Oils of Petroleum Origin ASTM D 2265 Test Me
29、thod for Dropping Point of Lubricating Grease Over Wide- Temperature Range ASTM D 2266 Test Method for Wear Preventive Characteristics of Lubricating Grease (Four-Ball Method) ASTM D 2422 Classification of Industrial Fluid Lubricants by Viscosity System ASTM D 2509 Standard Test Method for Measureme
30、nt of Load-Carrying Capacity of Lubricating Grease (Timken Method) ASTM D 2595 Test Method for Evaporation Loss of Lubricating Greases over Wide-Temperature Range ASTM D 2596 Test Method for Measurement of Extreme-Pressure Properties of Lubricating Grease (Four-Ball Method) ASTM D 3238 Method for Ca
31、lculation of Carbon Distribution and Structural Group Analysis of Petroleum Oils by the N-D-M Method ASTM D 3527 Test Method for Life Performance of Automotive Wheel Bearing Grease ASTM D 4048 Test Method for Detection of Copper Corrosion from Lubricating Grease ASTM D 4290 Test Method for Determini
32、ng the Leakage Tendencies of Automotive Wheel Bearing Grease under Accelerated Conditions SAE MS1011 Revised MAR2013 Page 5 of 15 ASTM D 4425 Test Method for Oil Separation from Lubricating Grease by Centrifuging (Koppers Method) ASTM E 1687 Standard Test Method for Determining Carcinogenic Potentia
33、l of Virgin Base Oils in Metalworking Fluids 2.1.3 BS Publications Available from SAI as referenced in 2.1. BS 4231 Classification for Viscosity Grades of Industrial Liquid Lubricants BS 4385 Methods for Determination of Water in Crude Petroleum, Petroleum Products and Bituminous Materials by Distil
34、lation (Superseded by ISO 9029) 2.1.4 DIN Publications Available from Deutsches Institut fr Normung e.V., Burggrafenstrasse 6, 10787 Berlin, Germany, www.din.de DIN 51 350/4 Testing of Lubricants - Testing by the Shell Four-Ball Tester; Determination of Welding Load of Consistent Lubricants DIN 51 3
35、50/5 Testing of Lubricants - Testing by the Shell Four-Ball Tester; Determination of Wear Characteristics of Consistent Lubricants DIN 51 519 Lubricants; ISO Viscosity Classification for Industrial Liquid Lubricants DIN 51 775 Testing of Mineral Oil Hydrocarbons; Determination of Aniline Point Deter
36、mination of Aniline Point and Mixed Aniline Point of Dark Mineral Oil Hydrocarbons (SUPERSEDED BY ISO 2977) DIN 51 802 Testing Lubricating Greases for Their Corrosion-Inhibiting Properties by SKF Emcor Method DIN 51 803 Testing of Lubricants; Determination of Ash in Lubricating Greases DIN 51 805 Te
37、sting of Lubricants; Determination of Flow Pressure of Lubricating Greases, Kesternich Method DIN 51 806 Testing of Lubricants; Determination of Dropping Point of Greases DIN 51 807/2 Testing of Lubricants; Test On the Behavior of Greases in the Presence of Water under Dynamic Tests DIN 51 808 Testi
38、ng of Lubricants; Determination of Oxidation Stability of Greases; Oxygen Method DIN 51 811 Testing Of Lubricants; Testing of Corrosiveness to Copper of Greases; Copper Strip Tarnish Test DIN 51 813 Determination of Solid Matter Content of Lubricating Greases (Particle Sizes above 25 Um) DIN 51 817
39、Determination of Oil Separation from Lubricating Grease under Static Conditions DIN 51 818 Lubricants; Consistency Classification of Lubricating Greases; NLGI Grades SAE MS1011 Revised MAR2013 Page 6 of 15 2.1.5 Energy Institute (EI), formerly IP Publications Available from SAI as referenced in 2.1.
40、 EI/IP 2 Petroleum Products and Hydrocarbon Solvents - Determination of Aniline Point and Mixed Aniline Point EI/IP 5 Petroleum Products - Determination of Ash EI/IP 36 Determination of Open Flash and Fire Point - Cleveland Method EI/IP 37 Determination of Acidity and Alkalinity of Lubricating Greas
41、e EI/IP 50 Test Methods for Cone Penetration of Lubricating Grease EI/IP 74 Determination of Water Content of Petroleum Products - Distillation Method EI/IP 112 Determination of Corrosiveness to Copper of Lubricating Grease - Copper Strip Method EI/IP 121 Determination of Oil Separation Characterist
42、ics of Lubricating Grease - Pressure Filtration Method EI/IP 132 Petroleum Products - Lubricating Grease - Determination of Dropping Point EI/IP 134 Determination of Foreign Particulate Matter in Lubricating Grease - Microscopic Counting Method (CANCELLED) EI/IP 142 Oxidation Stability of Lubricatin
43、g Grease - Oxygen Bomb Method EI/IP 215 Determination of Water Washout Characteristics of Lubricating Grease EI/IP 220 Petroleum Products and Lubricants - Determination of Rust-Prevention Characteristics of Lubricating Greases EI/IP 226 Petroleum Products - Calculation of Viscosity Index from Kinema
44、tic Viscosity EI/IP 239 Determination of Extreme Pressure and Antiwear Properties of Lubricants - Four Ball Machine Method EI/IP 326 Determination of Extreme Pressure Properties of Grease - Timken Method SAE MS1011 Revised MAR2013 Page 7 of 15 2.1.6 EPA Publications Standard test methods of the U. S
45、. Environmental Protection Agency. SW-846 Methods are available on-line (Website: http:/www.epa.gov/epaoswer/hazwaste/test/8xxx.htm). Method 24 available in the Code of Federal Regulations in 40 CFR, Part 60, Appendix A) EPA SW 846, Method 8082 Polychlorinated Biphenyls (PCBs) By Gas Chromatography
46、EPA SW 846, Method 8121 Chlorinated Hydrocarbons by Gas Chromatography: Capillary Column Technique EPA SW 846, Method 8270C Semivolatile Organic Compounds by Gas Chromatography/Mass Spectrometry 2.1.7 Federal Test Method Publications Standard test methods of the U. S. Department of Defense. FTM meth
47、ods are available on-line (Website: http:/stinet.dtic.mil/). Department of Defense Index of Specifications and Standards (DODISS) fielded search. Enter FED-STD-791C in “DODISS ID NUMBER” search field. Available in PDF format (Acrobat Reader Software required). FTM 791 3005.4 Dirt Content of Grease;
48、Federal Test Method Standard 791C Lubricants, Liquid Fuels and Related Products 2.1.8 ISO Publications Available from American National Standards Institute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org. ISO 2137 Petroleum products - Lubricating grease and petrolatum
49、- Determination of cone penetration ISO 2160 Petroleum products - Corrosiveness to copper - copper strip test ISO 2176 Petroleum products - Lubricating grease and petrolatum - Determination of dropping point ISO 2592 Petroleum products - Determination of flash and fire points - Cleveland open cup method ISO 2977 Petroleum products and hydrocarbon solvents - Determination of aniline point and mi
