1、 IEC 60811-509 Edition 1.0 2012-03 INTERNATIONAL STANDARD NORME INTERNATIONALE Electric and optical fibre cables Test methods for non-metallic materials Part 509: Mechanical tests Test for resistance of insulations and sheaths to cracking (heat shock test) Cbles lectriques et fibres optiques Mthodes
2、 dessai pour les matriaux non-mtalliques Partie 509: Essais mcaniques Essai de rsistance la fissuration des enveloppes isolantes et des gaines (essai de choc thermique) IEC60811-509:2012 THIS PUBLICATION IS COPYRIGHT PROTECTED Copyright 2012 IEC, Geneva, Switzerland All rights reserved. Unless other
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16、.ch/csc Si vous dsirez nous donner des commentaires sur cette publication ou si vous avez des questions contactez-nous: csciec.ch. IEC 60811-509 Edition 1.0 2012-03 INTERNATIONAL STANDARD NORME INTERNATIONALE Electric and optical fibre cables Test methods for non-metallic materials Part 509: Mechani
17、cal tests Test for resistance of insulations and sheaths to cracking (heat shock test) Cbles lectriques et fibres optiques Mthodes dessai pour les matriaux non-mtalliques Partie 509: Essais mcaniques Essai de rsistance la fissuration des enveloppes isolantes et des gaines (essai de choc thermique) I
18、NTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE L ICS 29.035.01; 29.060.20 PRICE CODE CODE PRIX ISBN 978-2-88912-985-0 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Electrotechnique Internationale Warning! Make
19、 sure that you obtained this publication from an authorized distributor. Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agr. 2 60811-509 IEC:2012 CONTENTS FOREWORD . 3 INTRODUCTION . 5 1 Scope . 6 2 Normative references . 6 3 Terms and definitions . 6 4 T
20、est method . 6 4.1 General . 6 4.2 Apparatus 6 4.3 Sample and test piece preparation for insulations 7 4.3.1 General . 7 4.3.2 Procedure 7 4.3.3 Expression of results . 8 4.4 Sample and test piece preparation for sheaths 8 4.4.1 General . 8 4.4.2 Procedure 8 4.4.3 Measurements . 9 4.4.4 Expression o
21、f the results . 9 5 Test report 9 Annex A (informative) Recommended performance requirement 10 Bibliography 11 Table 1 Diameter of mandrel and number of turns for cores with overall diameter not exceeding 12,5 mm . 7 Table 2 Diameter of mandrel and number of turns for cores with overall diameter exc
22、eeding 12,5 mm . 8 60811-509 IEC:2012 3 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ ELECTRIC AND OPTICAL FIBRE CABLES TEST METHODS FOR NON-METALLIC MATERIALS Part 509: Mechanical tests Test for resistance of insulations and sheaths to cracking (heat shock test) FOREWORD 1) The International Electrot
23、echnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To
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28、eld responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any
29、divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to
30、IEC marks of conformity. IEC is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual
31、 experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this
32、IEC Publication or any other IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this
33、IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 60811-509 has been prepared by IEC technical committee 20: Electric cables. This Part 509 of IEC 60811 cancels and replaces Clause 9 of IEC
34、 60811-3-1:1985, which is withdrawn. Full details of the replacements are shown in Annex A of IEC 60811-100:2012. There are no specific technical changes with respect to the previous edition, but see the Foreword to IEC 60811-100:2012. 4 60811-509 IEC:2012 The text of this standard is based on the f
35、ollowing documents: FDIS Report on voting 20/1305/FDIS 20/1354/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 2. This part of IEC
36、 60811 shall be used in conjunction with IEC 60811-100. A list of all the parts in the IEC 60811 series, published under the general title Electric and optical fibre cables Test methods for non-metallic materials, can be found on the IEC website. The committee has decided that the contents of this p
37、ublication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data related to the specific publication. At this date, the publication will be reconfirmed, withdrawn, replaced by a revised edition, or amended. 60811-509 IEC:2012 5 INTRODU
38、CTION The IEC 60811 series specifies the test methods to be used for testing non-metallic materials of all types of cables. These test methods are intended to be referenced in standards for cable construction and for cable materials. NOTE 1 Non-metallic materials are typically used for insulating, s
39、heathing, bedding, filling or taping within cables. NOTE 2 These test methods are accepted as basic and fundamental and have been developed and used over many years principally for the materials in all energy cables. They have also been widely accepted and used for other cables, in particular optica
40、l fibre cables, communication and control cables and cables for ships and offshore applications. 6 60811-509 IEC:2012 ELECTRIC AND OPTICAL FIBRE CABLES TEST METHODS FOR NON-METALLIC MATERIALS Part 509: Mechanical tests Test for resistance of insulations and sheaths to cracking (heat shock test) 1 Sc
41、ope This Part 509 of IEC 60811 gives the procedure for the test for resistance of insulations and sheaths to cracking at an elevated temperature. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application
42、. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60811-100:2012, Electric and optical fibre cables Test methods for non-metallic materials Part 100: General 3 Terms and definitions Fo
43、r the purposes of this document, the terms and definitions given in IEC 60811-100 apply. 4 Test method 4.1 General This part of IEC 60811 shall be used in conjunction with IEC 60811-100. All the tests shall be carried out not less than 16 h after the extrusion of the insulating or sheathing compound
44、s Unless otherwise specified, tests shall be carried out at room temperature. NOTE In the absence of any requirement in the relevant cable standard, Annex A in this standard gives a recommendation for the test conditions and test requirements. 4.2 Apparatus The apparatus consists of the following pa
45、rts: a) an air oven capable of maintaining the temperature and tolerance specified; b) mandrels of sufficient length made of metal or other suitable material. 60811-509 IEC:2012 7 4.3 Sample and test piece preparation for insulations 4.3.1 General Each core to be tested shall be represented by two s
46、amples of suitable length taken from two places separated by at least 1 m. External coverings, if any, shall be removed from the insulation. The test pieces shall be prepared in one of the three following ways: a) For cores with an overall diameter not exceeding 12,5 mm, each test piece shall consis
47、t of a piece of core. b) For cores with an overall diameter exceeding 12,5 mm and having an insulation thickness not exceeding 5 mm, and for all sector-shaped cores, each test piece shall consist of a strip taken from the insulation whose width shall be at least 1,5 times its thickness, but not less
48、 than 4 mm. The strip shall be cut in the direction of the axis of the conductor. In the case of sector-shaped cores, it shall be cut out of the “back” of the core. c) For cores with an overall diameter exceeding 12,5 mm and a wall thickness exceeding 5,0 mm, each test piece shall consist of a strip
49、 cut in accordance with item b) and then ground or cut (avoiding heating) on the outer surface, to a thickness between 4,0 mm and 5,0 mm. This thickness shall be measured on the thicker part of the strip, whose width shall be at least 1,5 times the thickness. 4.3.2 Procedure Each test piece shall be tautly wound and fixed, at ambient temperature, on a mandrel to form a close helix, as given below
