1、 Reference number ISO 15840:2004(E) ISO 2004INTERNATIONAL STANDARD ISO 15840 First edition 2004-04-01 Ships and marine technology Standard specification for thermosetting resin fibreglass pipe and fittings to be used for marine applications Navires et technologie maritime Spcification normalise pour
2、 les tuyaux et raccords en rsine thermodurcissable avec renforcement en fibre de verre pour des applications maritimes ISO 15840:2004(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited
3、 unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trad
4、emark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodie
5、s. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. ISO 2004 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical
6、, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org
7、Published in Switzerland ii ISO 2004 All rights reservedISO 15840:2004(E) ISO 2004 All rights reserved iiiContents Page Foreword iv 1 Scope 1 2 Normative references. 1 3 Terms and definitions. 2 4 Classification. 3 5 Ordering information 5 6 Performance requirements 6 7 Other requirements. 7 8 Inspe
8、ction and sampling 7 9 Appearance and workmanship 9 10 Product marking 11 11 Certification. 11 Annex A (normative) Determination of internal pressure rating for pipes, fittings and joints. 12 Annex B (normative) Fire performance tests 13 Annex C (normative) Electrical property test methods for condu
9、ctive fibreglass piping 24 Annex D (informative) Fire endurance requirements matrix excerpt from IMO Res. A.753(18). 30 Bibliography . 34 ISO 15840:2004(E) iv ISO 2004 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards
10、 bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organiza
11、tions, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in t
12、he ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of
13、 the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 15840 was prepared by Technical Committee ISO/TC 8, Ships and
14、marine technology, Subcommittee SC 3, Piping and machinery. INTERNATIONAL STANDARD ISO 15840:2004(E) ISO 2004 All rights reserved 1Ships and marine technology Standard specification for thermosetting resin fibreglass pipe and fittings to be used for marine applications 1 Scope This International Sta
15、ndard applies to reinforced thermosetting resin pipe systems with nominal diameter (DN) 0 through 1 200 mm and nominal pipe sizes (NPS) 0 through 48, which are to be used in marine piping systems. Values stated in SI units are to be regarded as the standard. Values given in English units are for inf
16、ormation only. The dimensionless designators DN and NPS have been substituted for traditional terms such as “nominal diameter”, “size”, and “nominal size”. The following safety hazard caveat pertains to the test methods that are included in this International Standard. This standard does not purport
17、 to address all of the safety concerns associated with its use. SAFETY PRECAUTIONS It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 2 Normative references The following r
18、eferenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. American Society of Mechanical Engineers (ASME) B16.1:1998, Cast
19、 Iron Pipe Flanges and Flanged Fittings American Society of Mechanical Engineers (ASME) B16.5:1996, Pipe Flanges and Flanged Fittings American Society for Testing and Materials (ASTM) D883, Standard Terminology Relating to Plastics ASTM D1598, Standard Test Method for Time-To-Failure of Plastic Pipe
20、 Under Constant Internal Pressure ASTM D1599, Standard Test Method for Resistance to Short-Time Hydraulic Failure Pressure of Plastic Pipe, Tubing, and Fittings ASTM D2310, Standard Classification for Machine-Made Fibreglass (Glass-Fibre-Reinforced Thermosetting- Resin) Pipe ASTM D2583, Standard Tes
21、t Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor ASTM D2584, Standard Test Method for Ignition Loss of Cured Reinforced Resins ASTM D2924, Standard Test Method for External Pressure Resistance of Fibreglass (Glass-Fibre-Reinforced Thermosetting-Resin) Pipe ISO 15840
22、:2004(E) 2 ISO 2004 All rights reservedASTM D2992: 2001, Standard Practice for Obtaining Hydrostatic or Pressure Design Basis for Fibreglass (Glass-Fibre-Reinforced Thermosetting-Resin) Pipe and Fittings ASTM D3567, Standard Practice for Determining Dimensions of Fibreglass (Glass-Fibre-Reinforced T
23、hermosetting Resin) Pipe and Fittings ASTM E1529: 2000, Standard Test Methods for Determining Effects of Large Hydrocarbon Pool Fires on Structural Members and Assemblies ASTM F412, Standard Terminology Relating to Plastic Piping Systems International Maritime Organisation (IMO), International Conve
24、ntion for the Safety of Life at Sea (SOLAS) International Maritime Organisation (IMO) Resolution A.753 (18), Guidelines for the Application of Plastic Pipes on Ships IMO Resolution MSC 61 (67), International Code for Application of Fire Test Procedures ISO 75-1: 1) , Plastics Determination of temper
25、ature of deflection under load Part 1: General test method ISO 75-2: 2) , Plastics Determination of temperature of deflection under load Part 2: Plastics and ebonite ISO 4901, Reinforced plastics based on unsaturated polyester resins Determination of residual styrene monomer content ISO 9001:2000, Q
26、uality management systems Requirements ISO 11357-2 Plastics Differential scanning calorimetry (DSC) Part 2: Determination of glass transition temperature National Sanitation Foundation (NSF) International, Standard 61 Drinking Water System Components Health Effects United Kingdom Health and Safety E
27、xecutive (HSE) Offshore Technology Report (OTI) 95 634, Jet-Fire Resistance Test of Passive Fire Protection Materials United States Code of Federal Regulations (CFR), Title 21 Food and Drugs, Sections 175.105,177.2280,177.2410 and 177.2420. United States CFR, Title 46 Shipping 3 Terms and definition
28、s For the purposes of this document, the terms and definitions given in ASTM D883 and ASTM F412 and the following apply. 3.1 continuously conductive pipe and fittings made conductive using continuous conductive filaments, liners or layers 1) To be published. Revision of ISO 75-1:1993. 2) To be publi
29、shed. Revision of ISO 75-2:1992. ISO 15840:2004(E) ISO 2004 All rights reserved 33.2 homogeneously conductive pipe and fittings made conductive using a resin additive so that conductivity is maintained between any two points on the pipe or fitting NOTE For conveying non-conducting fluids (those havi
30、ng conductance less than 1 000 picosiemens per metre), pipe systems which are homogeneously conductive or have conductivity from the inside surface to the outside surface are recommended. 3.3 maximum operating pressure highest pressure that can exist in a system or subsystem under normal operating c
31、onditions 3.4 non-conducting fluid fluid having conductance less than 1 000 picosiemens per metre 3.5 representative piping system system composed of a single manufacturers pipes, fittings, joints and adhesives that would normally be used by a customer or installer 4 Classification 4.1 General Pipe
32、and fittings are to be classified using the system described in 4.2 through 4.6, which are similar to the requirements of ASTM D2310 for pipe. 4.2 Types The following are pipe and fitting types: a) Type I Filament wound b) Type II Centrifugally cast c) Type III Moulded (fittings only) 4.3 Resin The
33、following are examples of resin classifications: a) Resin 1 Epoxy resin b) Resin 2 Vinylester resin c) Resin 3 Polyester resin d) Resin 4 Phenolic resin e) Resin 5 Customer-specified resin 4.4 Class The following represent class types: a) Class A No liner b) Class B Reinforced liner c) Class C Non-r
34、einforced liner ISO 15840:2004(E) 4 ISO 2004 All rights reserved4.5 Pressure rating (see Annex A) The following are examples of pressure test classifications: a) Rating Method 1 Short-term test b) Rating Method 2 Medium-term (1 000 h) test c) Rating Method 3 Long-term (10 000 h) test d) Rating Metho
35、d 4 Long-term (10 000 h) regression test 4.6 Fire endurance (see Annex B) 4.6.1 Fluid The following fluid types are specified for fire endurance testing: a) Fluid E Empty b) Fluid EF Initially empty for 5 min, followed by flowing water. Fluid velocity of 1 m/s (3 ft/s) maximum during qualification t
36、est. c) Fluid S Stagnant water 4.6.2 Fire type The following represent types of fire test: a) Fire Type JF Jet fire with heat flux between 300 kW/m 2and 400 kW/m 2(95 100 Btu/h/ft 2and 126 800 Btu/h/ft 2 ) b) Fire Type IF Impinging flame with heat flux of 113,6 kW/m 2 (36 011 Btu/hr/ft 2 ) c) Fire T
37、ype HF Hydrocarbon furnace test at 1 100 C (2 012 F). 4.6.3 Integrity The following represent various classifications of piping integrity: a) Integrity A No leakage during or after test b) Integrity B No leakage during fire test except a slight weeping may be accepted. Capable of maintaining rated p
38、ressure for a minimum of 15 min with a leakage rate of 0,2 l/min (0,05 gal/min) after cooling. c) Integrity C Minimal or no leakage less than or equal to 0,5 l/min (0,13 gal/min) during fire test. Capable of maintaining rated pressure with a customer-specified leakage rate after cooling. 4.6.4 Durat
39、ion The duration of the test shall be expressed in minutes and shall be specified or approved by the authority having jurisdiction. ISO 15840:2004(E) ISO 2004 All rights reserved 55 Ordering information 5.1 General When ordering pipe and fittings in accordance with this International Standard, the i
40、tems described in 5.2 through 5.5 should be specified: 5.2 Service conditions The following service conditions should be specified: a) Fluid being transported b) Design temperature (see 6.6) c) Internal design pressure d) External design pressure 5.3 General information The following general informa
41、tion should be specified: a) Type (see 4.2) b) Resin (see 4.3) c) Class (see 4.4) 5.4 Fire endurance The following information regarding fire endurance should be specified: a) Fluid (see 4.6.1) b) Fire type (see 4.6.2) c) Integrity (see 4.6.3) d) Flame-spread rating (see 6.4) e) Smoke and other toxi
42、c products of combustion (see 6.5) 5.5 Additional required information The following additional required information should be specified: a) Pressure rating method (Internal only) (see 4.5) b) Size (DN and/or NPS) c) Manufacturers identification (part number, product name, etc.) d) Specific job requ
43、irements (i.e. potable water usage, electrical conductivity) ISO 15840:2004(E) 6 ISO 2004 All rights reserved6 Performance requirements 6.1 Internal pressure All components included in the piping system shall have pressure ratings suitable for the intended service. Pressure ratings shall be determin
44、ed in accordance with Annex A using the method specified by the customer or a longer-term method, if available. If, for example, a rating method 2 (medium-term test) is specified and data for rating method 3 (long-term test) is available, then the long-term test data are acceptable. Note that, for s
45、ome components, particularly specialty fittings, long-term testing is not practical and ratings for these items will typically be determined using rating method 1. 6.2 External pressure All pipe included in the piping system shall have external pressure ratings suitable for the intended service. Ext
46、ernal pressure ratings shall be determined by dividing the results of ASTM D2924 by a minimum safety factor of 3. 6.3 Fire endurance The piping system shall have the fire endurance required by the authority having jurisdiction based on the intended location and service. Fire endurance shall be deter
47、mined using the appropriate method in Annex B. 6.4 Flame spread The authority having jurisdiction shall designate any flame spread requirements based on the location of the piping. For ships, mobile offshore drilling units (MODUs), and floating oil production platforms subject to the requirements of
48、 SOLAS or Title 46 of the U.S. Code of Federal Regulations, performance shall be determined by test procedures given in IMO Resolution MSC.61 (67), Annex 1, Part 5 Test for Surface Flammability, as modified for pipes in Appendix 3 of IMO Resolution A.753 (18). 6.5 Smoke and other toxic products of c
49、ombustion The authority having jurisdiction shall designate any smoke and toxicity requirements based on the location of the piping. For ships, mobile offshore drilling units (MODUs), and floating oil production platforms subject to the requirements of SOLAS or Title 46 of the U.S. Code of Federal Regulations, performance shall be determined by test procedures given in IMO Resolution MSC.61 (67), Annex 1, Part 2 Smoke and Toxicity Test, as modified in Cl
