1、BRITISH STANDARD MARINE SERIES CONFIRMED JULY1999 BSMA 57:1975 Specification for Ships deck machinery ropestorage reels UDC629.12.011.552.91:621.798.114BSMA57:1975 This BritishStandard, having been approved by the Shipbuildingand Marine IndustryStandards Committee, was published under the authorityo
2、f the Executive Boardon 31January1975 BSI02-2000 The following BSI references relate to the work on this standard: Committee reference SME/6 Draft for comment73/31256 ISBN 0 580 08561 9 Amendments issued since publication Amd. No. Date CommentsBSMA57:1975 BSI 02-2000 i Contents Page Foreword ii 1 Sc
3、ope 1 2 Definitions 1 3 Design and construction 1 4 Performance 2 5 Acceptance tests 2 6 Marking 2 Appendix A On board tests and inspections 3 Appendix B Information to be provided by the purchaser 3 Table 1 Wire rope reel design data 1 Table 2 Fibre rope reel design data 1BSMA57:1975 ii BSI 02-2000
4、 Foreword This BritishStandard has been prepared under the authority of the Shipbuilding and Marine Industry Standards Committee and has been developed from a proposal submitted by the British Ship Research Association. It forms one of a series dealing with deck machinery for ships and specifies req
5、uirements for the design, construction, safety, performance and acceptance tests of rope storage reels for wire and fibre ropes for ships. Other standards in this series are: BSMA30, Glossary of terms and graphical symbols for ships deck machinery. BSMA31, Ships deck machinery cargo winches. BSMA32,
6、 Ships deck machinery mooring winches. BSMA33, Ships deck machinery warping winches. BSMA34, Ships deck machinery capstans. BSMA35, Ships deck machinery windlasses 1) . BSMA36, Ships deck machinery topping winches. BSMA52, Ships deck machinery accommodation ladder winches. BSMA53, Ships deck machine
7、ry towing winches 1) . BSMA54, Ships deck machinery trawl winches 1) . BSMA55, Ships deck machinery life boat winches 1) . BSMA56, Ships deck machinery anchor cable stoppers. This standard makes reference to the following BritishStandards. BS365, Galvanized steel wire ropes for ships. BS1486, Lubric
8、ating nipples Part 1 Lubricating nipples and adaptors for use on machinery and vehicles. BS1856, General requirements for the metal-arc welding of mild steel. BS2045, Preferred numbers. BS2052, Ropes made from coir, hemp, manila and sisal. BS4128, Recommendations for the selection, use and care of m
9、an-made fibre ropes in marine applications. BS4928, Man-made fibre ropes Part1 Polypropylene ropes Part2Polyamide (nylon) polyester and polyethylene filament ropes. Certification. Attention is drawn to the certification facilities described on the inside back cover of this standard. A British Standa
10、rd does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, a
11、n inside front cover, pagesi andii, pages1 to4, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover. 1) In course of preparation.BSMA57:1975 BSI 02
12、-2000 1 NOTEUsers of this BritishStandard: Marine Series should note that while observing the requirements of the standard they should at the same time ensure compliance with such statutory requirements, rules and regulations as may be applicable to the individual ship concerned. 1 Scope This Britis
13、hStandard specifies requirements for design, construction, safety, performance, acceptance testing and marking of two classes of unpowered rope storage reels, used for the stowage of wire, natural fibre or synthetic fibre ropes for ships. 2 Definitions For the purposes of this BritishStandard, the t
14、erms and their definitions given in BSMA30 apply. Terms particularly applicable to this British Standard are defined as follows. 2.1 nominal size the nominal size of a rope storage reel is the rope capacity expressed in metres. The nominal size should always be quoted together with the diameter and
15、type of rope to be stored on the rope storage reel NOTE 1The range of nominal sizes covered by this standard are listed in Table 1, column1 and Table 2, column1. NOTE 2The nominal sizes of rope storage reels in Table 1 and Table 2 have been selected from the R10 series of preferred numbers (seeBS204
16、5). 2.2 class A rope storage reel a reel having single reduction gearing, of plate side construction, for wire rope of30mm diameter and above or for fibre rope of80mm diameter and above 2.3 class B rope storage reel a reel having no reduction gearing, of angle frame or plate side construction, for w
17、ire rope up to and including28mm diameter or for fibre rope up to and including76mm diameter Table 1 Wire rope reel design data Table 2 Fibre rope reel design data 3 Design and construction 3.1 Rope storage reels. The nominal sizes of classA and classB rope storage reels are listed in Table 1, colum
18、n1 and Table 2, column1. 3.2 Material stresses. The manufacturer of the rope storage reel shall be responsible for determining the strength requirements of the component parts of the reel to withstand marine service. 3.3 Drum size 3.3.1 The drum diameter shall be as large as practicable and not less
19、 than12times the wire rope diameter or four times the fibre rope diameter to be stored thereon. Manufacturers recommendations for synthetic fibre bending ratios should be observed. 3.3.2 The flange height shall be such that it will project at least2.5rope diameters beyond the outermost layer when th
20、e rope is fully and evenly reeled on the drum. 3.3.3 The drum length shall be such that the rope can be fully accommodated in not more than ten layers, the complete length of the rope being evenly reeled. The length of the drum should be not less than11rope diameters. 3.4 Crank handles 3.4.1 All ree
21、ls shall be supplied with two portable crank handles. 3.4.2 The crank radius shall be between300mm and450mm. 3.5 Drum brake 3.5.1 The rope storage reel shall be fitted with a drum brake capable of preventing the reel from paying out under the weight of the rope. 3.5.2 A ratchet or pawl mechanism may
22、 also be fitted. 1 2 3 4 Nominal size (See2.1) Rope capacity (See3.3.3) Wire rope diameter (SeeBS365) Minimum recommended drum diameter (See3.3.1) 125 160 200 250 315 315 a m 125 160 200 250 315 315 mm Up to12 14 to16 18 to28 30 to40 44 to52 56 to60 mm 160 200 315 500 630 800 a For larger diameter r
23、opes. 1 2 3 4 5 Nominal size (See2.1) Rope capacity (See3.3.3) Three strand fibre rope diameter Eight strand fibre rope size number Minimum recommended drum diameter (See3.3.1) (SeeBS2052 and BS4928-1 and BS4928-2) 125 160 200 250 m 125 160 200 250 mm Up to40 44 to48 52 to76 80 to100 Up to4“ 5 and5“
24、 6 to9 10 to12 mm 160 200 315 500BSMA57:1975 2 BSI 02-2000 3.6 Rope anchorage. The rope anchorage shall be such that the rope is securely fastened to the rope drum in a manner that will not result in damage to the rope at the connection or subsequent layers nor prevent even reeling of the rope. 3.7
25、Control methods and movements 3.7.1 Method of control. The method of control shall be manual. 3.7.2 Direction of motion of the operating devices. The direction of motion shall be clearly marked in relation to the movement of the control, unless this is obvious. 3.7.3 Foot pedals. Brakes operated by
26、foot pedal shall be applied when the pedal is depressed and released when raised. The maximum travel of the pedal shall not exceed250mm. 3.7.4 Levers. Brakes operated by levers shall be applied when the lever is moved towards the operator and released when the lever is moved away from the operator.
27、3.8 Construction. Materials used for construction shall be in accordance with the appropriate British Standard for the material selected to ensure compliance with3.2. 3.8.1 Welding. All welding shall be carried out in accordance with the requirements of BS1856. 3.8.2 Access. Access to reduction gear
28、ing, bearings, brakes and control mechanisms shall be provided to ensure that adequate inspection and maintenance is facilitated. 3.8.3 Lubrication. The rope storage reel shall be designed to ensure that all bearing surfaces are lubricated during operation when inclined at any angle up to15 in any d
29、irection. Adequate and accessible greasing and oiling points shall be provided to ensure that all required surfaces are capable of being properly lubricated. Nipples shall be in accordance with the requirements of BS1486-1. 3.8.4 Protection of metallic surfaces. Surfaces shall be free from moisture,
30、 oil, grease, dirt, weld spatter, burrs and other imperfections, before applying the protective finish to metallic surfaces. External surfaces and internal surfaces shall be primed with an anti-corrosive priming paint adequate to provide protection against a marine environment, as soon as practicabl
31、e after completion of the surface preparation. Internal surfaces of gear boxes shall be coated with an oil proof paint. 4 Performance Rope storage reels shall be designed to accommodate rope lengths and diameters listed in Table 1, columns2 and3 for wire rope and Table 2, columns2,3 or4 for fibre ro
32、pe. 5 Acceptance tests Rules concerning the test at the manufacturers works for acceptance of the rope storage reel by the purchaser. The rope storage reel shall be tested as a complete unit at the place of manufacture to ensure: a) correct operation of drum and gearing; b) correct operation of brak
33、e; c) quality of workmanship conforms with the requirements of clause3. The tests shall be performed by the manufacturer and witnessed by a classification society, if specified, and the results recorded. 6 Marking All rope storage reels shall be permanently marked by means of a rating plate, promine
34、ntly displayed. The rating plate shall contain such information as is relevant to the rope storage reel, including the following. a) Manufacturers name or trade mark, reference type number and serial number. b) Number of this BritishStandard, i.e.BSMA57. c) Nominal size. d) Class. e) Type, length an
35、d diameter of rope.BSMA57:1975 BSI 02-2000 3 Appendix AOn board tests and inspections It is recommended that the ship owner should arrange for the following inspections and tests to be carried out on board ship, to ensure that the rope storage reel is fully operable. A.1 Primary inspection A.1.1 Exa
36、mine the rope storage reel and check for cleanliness, surface deterioration and foreign matter. A.1.2 Check the deck connections for tightness. A.1.3 Check that appropriate lubricants have been supplied in sufficient volume for safe operation. A.2 Running tests A.2.1 Check the correct operation of d
37、rum and gearing (if fitted). A.2.2 Check the operation of the brake. A.3 Additional tests Other tests may be requested by the purchaser at his expense and convenience. Appendix BInformation to be provided by the purchaser The purchaser should provide the manufacturer of the rope storage reel with th
38、e following basic information at the time of the enquiry. a) Rope storage reel to BSMA57. b) Class. c) Nominal size. d) Length and diameter and construction of wire or fibre rope. e) Additional paint finish specification as required. f) If additional tests are to be performed.4 blankBSMA57:1975 BSI
39、02-2000 BSI Certification Trade Mark The Kitemark The Kitemark is the registered certification trade mark of the BritishStandardsInstitution. A licence to use the Kitemark on or in relation to a product will be granted to any manufacturer or producer who demonstrates that he can and will be able con
40、sistently to make that product to a specified British Standard. His capability of doing so is initially assessed by inspection of his production process, quality control organization and test facilities, and by independent testing of a sample of the product against all the criteria of the relevant s
41、tandard. The licensee is required to accept, and to operate in accordance with, a BSI scheme of supervision and control which identifies the tests to be carried out during manufacture and on the completed product, and specifies the frequency of such testing. BSI carries out unannounced inspection vi
42、sits to the manufacturers works and audit testing of the product, and may withdraw the licence for any failure of the manufacturer to comply with the relevant standard or with the requirements of the scheme of supervision and control. The presence of the Kitemark on or in relation to a product is an
43、 assurance that the goods have been produced under a system of supervision, control and testing, operated during manufacture and including periodical inspection of the manufacturers works in accordance with the certification mark scheme of BSI. Further particulars of the terms of licence may be obta
44、ined from the Quality Assurance Department, BritishStandardsInstitution, MaylandsAvenue, HemelHempstead, Herts.HP24SQ.BSMA 57:1975 BSI 389 Chiswick High Road London W4 4AL BSIBritishStandardsInstitution BSI is the independent national body responsible for preparing BritishStandards. It presents the
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