1、BSI Standards Publication PD ISO/TS 19709-2:2016 Transport packaging Small load container systems Part 2: Column Stackable System (CSS)PD ISO/TS 19709-2:2016 PUBLISHED DOCUMENT National foreword This Published Document is the UK implementation of ISO/TS 19709-2:2016. The UK participation in its prep
2、aration was entrusted to Technical Committee PKW/0, Packaging. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application
3、. The British Standards Institution 2016. Published by BSI Standards Limited 2016 ISBN 978 0 580 88218 0 ICS 55.020 Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee
4、 on 29 February 2016. Amendments/corrigenda issued since publication Date Text affectedPD ISO/TS 19709-2:2016 ISO 2016 Transport packaging Small load container systems Part 2: Column Stackable System (CSS) Emballage Systmes de transport de petites charges Partie 2: Systmes gerbable en colonnes (SGP)
5、 TECHNICAL SPECIFICATION ISO/TS 19709-2 Reference number ISO/TS 19709-2:2016(E) First edition 2016-02-01PD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E)ii ISO 2016 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in Switzerland All rights reserved. Unless otherwise specified, no part
6、 of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member bod
7、y in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.orgPD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E)Foreword iv Introduction v 1 Scope . 1 2 Normative references 1 3
8、 T erms and definitions . 1 4 Characteristics 2 5 Dimensions, masses and applied loads 2 5.1 CSS SLC . 2 5.1.1 Main dimensions and tolerances . 2 5.1.2 Detailed dimensions for CSS SLCs . 3 5.2 Accessories . 6 6 Essential functional features 11 6.1 CSS SLC 11 6.2 Carrying handles 12 6.3 Vertical ribs
9、 for lifting grippers .13 6.4 Centering holes 14 6.5 CSS-SLC base 14 7 Material .14 8 Marking and labelling 14 Annex A (informative) Column stacking of palletized loads .15 Annex B (informative) Colours 17 ISO 2016 All rights reserved iii Contents PagePD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) For
10、eword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a tech
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12、 electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document
13、 was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such
14、patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does
15、not constitute an endorsement. For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informat
16、ion The committee responsible for this document is ISO/TC 122, Packaging. ISO 19709 consists of the following parts, under the general title Transport packaging Small load container systems: Part 1: Common requirements and test methods Part 2: Column Stackable System (CSS) Technical Specification Pa
17、rt 3: Bond Stackable System (BSS) Technical Specificationiv ISO 2016 All rights reservedPD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Introduction The small load container (SLC) system specified in this part of ISO 19709 was first conceived for handling, storage and transport of goods and designed to
18、 meet the needs of automotives manufacturers and their suppliers. The multi-functional design of its elements allow a SLC system manufactured in accordance with ISO 19709 to meet the requirements of different manual, mechanical and automatic handling, transport and storage systems in the automotive
19、industry transportation chain. It is likely that this system of SLCs and accessories will frequently be used in a pool. The special characteristic of the system specified in ISO 19709 is the self-securing mechanism of the unit load in the column stack. For this reason, this system is called column s
20、tackable system. The CS system consists of the following elements: CSS-SLC; Lid the prefix “D” reflects the German term for “lid” (Deckel); Pallet cover the prefix “A” reflects the German term for “cover” (Abdeckung). The use of CSS-SLC systems with palletized loads is discussed in Annex A. ISO 2016
21、 All rights reserved vPD ISO/TS 19709-2:2016PD ISO/TS 19709-2:2016Transport packaging Small load container systems Part 2: Column Stackable System (CSS) 1 Scope This part of ISO 19709 specifies the main characteristics and the testing of durable, reusable, parallelepipedic containers and their acces
22、sories which form a column stackable system (CSS) designed to contain bulk or precisely located component loads up to maximum load of 20 kg used for automotive industry applications. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and
23、are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 19709-1: 1) , Transport packaging Small load container systems Part 1: Common requirements and te
24、st methods 3 T erms a nd definiti ons For the purposes of this document, the terms and definitions given in ISO 19709-1 and the following apply. 3.1 CSS small load container small load container (SLC) with special functional features which ensure a mutual compatibility 3.2 pallet cover system elemen
25、t with a safeguarding and protective function that closes the top of the loading unit with a level surface that distributes the mass of overlying loads in a stack 3.3 SLC capacity usable inner volume which is calculated by multiplying the usable inner length by the usable inner width (both measured
26、at half height) and the usable inner height 3.4 SLC lid (D 65, D 45, D 35) BSS-SLC and CSS-SLC system elements with virtually neutral height for protection of the cargo Note 1 to entry: The prefix “D” reflects the German term for “lid” (Deckel). Note 2 to entry: The number 65 means lid for the 600 m
27、m 400 mm size containers. The number 45 means lid for the 400 mm 300 mm size containers. The number 35 means lid for the 300 mm 200 mm size containers. 3.5 SLC unit load load consisting of a SLC which forms a unit for handling, transport, stacking and storage 1) To be published. TECHNICAL SPECIFICAT
28、ION ISO/TS 19709-2:2016(E) ISO 2016 All rights reserved 1PD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) 4 Characteristics The heights of CSS SLCs are determined in such a way that when used in combination with a 150 mm high pallet and a cover they form a nominal unit load height of 1 000 mm (see Annex
29、 A). The column stackable system is characterized by the following features: a) maximum load: 20 kg; b) “load space” and “functional space for handling” are clearly separated; c) smooth, flat internal SLC surfaces without undercuts permit rapid, reliable manual removal of the contents and mechanical
30、/automatic filling and emptying; d) functional features, see Clause 6. 5 Dimensions, masses and applied loads 5.1 CSS SLC 5.1.1 Main dimensions and tolerances When tested in accordance with ISO 19709-1:, Annex A, A.2.1, A.2.2 and A.2.4, the main dimensions of the CSS SLC shall be as given in Table 1
31、. The flange height shall be 15 mm (see Figure 1). Key 1 height flange height Figure 1 Flange height The stacking clearance shall ensure easy location when two CSS SLCs are stacked. The stacking clearance in length and width of two CSS SLCs may not exceed 4,8 mm. To ensure the functioning of the CSS
32、, the overall height of an individual CSS SLC shall be 147,5 mm or 280 mm. NOTE For the area base module of 300 mm 200 mm only, the height ratios of 147,5 mm is applicable.2 ISO 2016 All rights reservedPD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Table 1 Main dimensions of CSS SLCs Dimensions in mil
33、limetres Type Nominal dimension L W H Length Width Height Tolerance outer inner tolerance outer Inner tolerance total inner usable inner height F 6 280 600 400 280 594 539,5 0 -4,8 396 357, 5 0 -3,2 280 277 262 a252 b 1 6 213 600 400 213 213 210 195,8 a185,8 b 6 147 600 400 147 147, 5 144,5 129,5 a1
34、19,5 b 4 280 400 300 280 396 342,5 0 -3,2 297 247 0 -2,4 280 277 262 a254 b 1 4 213 400 300 213 213 210 195,8 a185,8 b 4 147 400 300 147 147, 5 144,5 129,5 a121,5 b 3 147 300 200 147 297 241,5 0 -2,4 198 147, 5 144,5 129,5 a,b 1 avalue without lid. bvalue with lid. When tested in accordance with ISO
35、 19709-1:, Annex A, A.2.1, A.2.2 and A.2.4, volumes and masses of CSS SLC shall be as given in Table 2. Table 2 Volumes and masses of CSS SLCs Type Volume dm 3 Tare mass 1 % kg Nominal load kg Nominal stacking load kg outer usable inner (capacity) 6 280 65 51,9 2,67 20 600 6 213 51 38,9 2,27 6 147 3
36、5 25 1,82 4 280 33 24,1 1,70 4 213 25,5 17,9 1,42 4 147 17 11,8 1,08 3 147 8,7 5,3 0,57 20 400 5.1.2 Detailed dimensions for CSS SLCs Detailed dimensions for CSS SLC shall be as given in Figures 2, 3 and 4. ISO 2016 All rights reserved 3PD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in mill
37、imetres a Key a Usable inner height. SLC type A B C D E F G H I J K L M N O P Q R S T 6 147 594 396 147, 5 539,5 357, 5 119,5 212 82 92 92 65,5 563 366 567 30 210 15 556 280 4 6 422 594 396 213 539,5 357, 5 185,8 212 82 92 92 41,5 563 366 567 30 210 15 556 280 4 6 280 594 396 280 539,5 357, 5 252 21
38、2 82 92 92 41,5 563 366 567 30 210 15 556 280 4 Figure 2 CSS SLC type 6147 and CSS SLC type 62804 ISO 2016 All rights reservedPD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in millimetres a Key a Usable inner height. SLC type A B C D E F G H I J K L M N O P Q R T 4 147 396 297 147, 5 342,5
39、258 121,5 212 82 92 42,5 65,5 365 266 370 30 210 15 358 4 4 213 396 297 213 342,5 258 185,8 212 82 92 42,5 41,5 365 266 370 30 210 15 358 4 4 280 396 297 280 342,5 258 254 212 82 92 42,5 41,5 365 266 370 30 210 15 358 4 Figure 3 CSS SLC type 4147 and CSS SLC type 4280 ISO 2016 All rights reserved 5P
40、D ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in millimetres a Key a Usable inner height. SLC type A B C D E F G H J K L M N O P Q R S T 3 147 297 198 147, 5 241,5 161,5 129,5 212 82 42,5 65,5 267 168 269 15 153 15 260 70 4 Figure 4 CSS SLC type 3147 5.2 Accessories The essential dimensions
41、 of CSS SLC accessories shall be as given in Table 3. The detailed dimensions for accessories shall be as given in Figures 5 to 9. NOTE 1 CSS SLCs can be used with or without accessories. Their use is a matter for agreement between the partners in the transportation chain. NOTE 2 If lids are used, t
42、he usable inner height of CSS SLCs differs (see Table 1). NOTE 3 The main functions of lids are to protect the SLC contents against environmental impacts and when sealed, against unauthorized access. When lids are fitted, they do not increase the CSS SLC stacking height. NOTE 4 Pallet cover protects
43、 the CSS SLC unit loads against water and dust, provides a stacking location for the upper pallet and act as clasps to retain column stacked CSS SLCs.6 ISO 2016 All rights reservedPD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Table 3 Essential dimensions for CSS-SLC accessories Dimensions in millimet
44、res Name of the element Type Nominal dimension L B H Length Width Height 1 % Mass kg 1 % outer inner tolerance outer inner tolerance Lid D 65 600 400 16 562,5 0 -2,8 365 0 -1,8 16 13,5 0,67 D 45 400 300 13,5 365 0 -1,8 267 0 -1,45 0,27 D 35 300 200 17 267, 8 0 -1,45 169,6 0 -0,9 17 0,09 Pallet cover
45、 A 1208 1 200 800 25 1 204 1 197 +9,6 0 808 800 +6,4 0 94 6,1 A 1210 1 200 1000 1 205,5 1 196 +9,6 0 1 007, 5 998 +8 0 67,7 9,35 EXAMPLE D 65 means lid for 600 mm 400 mm containers. A 1210 means cover for 1 200 mm 1 000 mm pallets. Dimensions in millimetres Lid A B C D E F G H I J K L M D 65 562,5 3
46、65 13 16 3 541,5 359 210 36 8,5 555 280 3,5 Figure 5 Lid D 65 ISO 2016 All rights reserved 7PD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in millimetres Lid A B C D E F G H I J K L M D 45 365 267 10,5 13,5 3 344,8 261,3 211 36 8 358 - 3,5 Figure 6 Lid D 458 ISO 2016 All rights reservedPD I
47、SO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in millimetres Lid A B C D E F G H I J D 35 267, 8 169,6 12 17 2 246,7 164,3 260 70 3,5 Figure 7 Lid D 35 ISO 2016 All rights reserved 9PD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in millimetres Pallet cover A B C D E F G H I A 1208 1 2
48、04 808 94 15 25 590 160 800 1 196 Figure 8 Pallet cover A 120810 ISO 2016 All rights reservedPD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Dimensions in millimetres P a l l e t cover A B C D E F G H I J K L M N A 1210 1 205,5 1 007, 5 67,7 998 1 196 27 15 396 700 160 15 10 1 086 676 Figure 9 Pallet c
49、over A 1210 6 Essential functional features 6.1 CSS SLC Functional features of the CSS SLC shall be as illustrated in Figure 10. NOTE For detailed explanations, see Figures 10 to 14. ISO 2016 All rights reserved 11PD ISO/TS 19709-2:2016ISO/TS 19709-2:2016(E) Key 1 security sealing holes 2 upper stacking rim 3 lid securing holes 4 auxiliary handles (only for CSS SLC 6 280 and C
