1、ANSI/AGRSS 002-2002for Automotive Glass Automotive Glass ReplacementSafety StandardANSI/AGRSS002-2002ANSI/AGRSS 002-2002Revision and redesignationof ANSI/AGRSS 001-2000American National Standardfor Automotive Glass Automotive Glass ReplacementSafety StandardSecretariatAutomotive Glass Replacement Sa
2、fety Standards CouncilApproved January 10, 2002 American National Standards Institute, Inc.Approval of an American National Standard requires review by ANSI that therequirements for due process, consensus, and other criteria for approval havebeen met by the standards developer.Consensus is establish
3、ed when, in the judgement of the ANSI Board ofStandards Review, substantial agreement has been reached by directly andmaterially affected interests. Substantial agreement means much more thana simple majority, but not necessarily unanimity. Consensus requires that allviews and objections be consider
4、ed, and that a concerted effort be madetowards their resolution.The use of American National Standards is completely voluntary; theirexistence does not in any respect preclude anyone, whether he has approvedthe standards or not, from manufacturing, marketing, purchasing, or usingproducts, processes,
5、 or procedures not conforming to the standards.The American National Standards Institute does not develop standards andwill in no circumstances give an interpretation of any American NationalStandard. Moreover, no person shall have the right or authority to issue aninterpretation of an American Nati
6、onal Standard in the name of the AmericanNational Standards Institute. Requests for interpretations should beaddressed to the secretariat or sponsor whose name appears on the titlepage of this standard.CAUTION NOTICE: This American National Standard may be revised orwithdrawn at any time. The proced
7、ures of the American National StandardsInstitute require that action be taken periodically to reaffirm, revise, orwithdraw this standard. Purchasers of American National Standards mayreceive current information on all standards by calling or writing the AmericanNational Standards Institute.American
8、National StandardPublished byAmerican National Standards Institute, Inc.25 West 43rd Street, New York, NY 10036Copyright 2002 by the Automotive Glass Replacement Safety Standards (AGRSS) CouncilAll rights reserved.No part of this publication may be reproduced in anyform, in an electronic retrieval s
9、ystem or otherwise,without prior written permission of the publisher.Printed in the United States of AmericaiContentsPageForeword ii1 Scope and Purpose 12 Normative References 13 Definitions and Acronyms. 24 Vehicle Assessment before Replacement 25 Selection of Glass and Retention Systems 26 Install
10、ation Standards - Adhesive Bonded 37 Installation Standards - Rubber Gasket 48 Additional Requirements 49 Education 4AnnexA Bibliography 5iiForeword (This foreword is not part of American National Standard ANSI/AGRSS 002-2002.)This standard covers replacement of vision glass parts in motor vehicles.
11、 It was de-veloped and is maintained by Automotive Glass Replacement Safety StandardsCouncil, Inc. (AGRSS), an Illinois not-for-profit corporation.This is a consensus standard under continuous maintenance by the committee meth-od. Input from all interested parties is solicited. AGRSS schedules quart
12、erly meet-ings to consider all requests for revision. Requests for revision should be addressedto AGRSS Secretariat, 800 Roosevelt Road, Building C-20, Glen Ellyn, IL 60137.AGRSS has registered this Standard with ANSI under the continuous maintenanceoption, Clause 4.4.2 of the ANSI Procedures for th
13、e Development and Coordinationof American National Standards. Since this Standard is maintained under the Con-tinuous Maintenance option, PINS announcements are not made. Revision requestsmay be submitted at any time. Timely, documented consensus action shall be takenon each request for revision of
14、this Standard. No portion of this Standard shall be ex-cluded from the revision process.This standard was processed and approved for submittal to ANSI by the AutomotiveGlass Replacement Safety Standards (AGRSS) Committee. Committee approval ofthis standard does not necessarily imply that all committ
15、ee members voted for its ap-proval. At the time it approved this standard, the AGRSS Committee had the follow-ing members:Cindy Minon Ketcherside, ChairmanRobert Birkhauser, Vice-ChairmanRick Church, SecretariatOrganization Represented Name of RepresentativeAuto ProducerCarlite . Rod WatsonPilkingto
16、n Monica MatthewsPPG Russ CorsiSafelite Glass Company. Dino LannoSealant Producer3M Ken KoselEssex ARG. Joel TimmonsSIKA Corp. . Carl TomkinsSommer examples include but are not limited to individual technicians, automotive glass replacement businesses, automotive body shops, and dealerships. 4 Vehic
17、le Assessment before Replacement Those engaged in automotive glass replacement shall not undertake or complete such installation when any related condition would compromise the retention system and the owner/operator shall be so notified. 5 Selection of Glass and Retention Systems Those engaged in a
18、utomotive glass replacement shall use retention systems that are produced under documented quality assurance standards. Those engaged in automotive glass replacement shall use glass products meeting the requirements of ANSI Z26.1 as required by Federal Motor Vehicle Safety Standard 205. ANSI/AGRSS 0
19、02-20023 Those engaged in automotive glass replacement shall use either an OEM-approved retention system or equivalent retention system as certified in writing by the equivalent retention system manufacturer directly or through a private labeler. Those engaged in automotive glass replacement shall o
20、btain and follow written comprehensive and current application instructions from the retention systems manufacturer or private labeler. These instructions shall include at least the proper use of the retention system storage specifications, minimum drive-away time charts containing temperature and h
21、umidity variables if applicable, and any special procedures required for adverse weather conditions. Those engaged in automotive glass replacement shall require that lot numbers and expiration dates be printed on appropriate products. 6 Installation Standards Adhesive Bonded Those engaged in automot
22、ive glass replacement shall follow the adhesive manufacturers application instructions as provided by the manufacturer directly, or through the private labeler. All in-shop or mobile installations shall be performed under environmental and other conditions that are compatible with the application in
23、structions required in Section 6. Products shall be stored and controlled according to manufacturers requirements as provided directly or through a private labeler. No automotive glass replacement shall be undertaken using an adhesive glass retention bonding system that would not achieve minimum dri
24、ve-away strength by the time the vehicle may be reasonably expected to be operated. The vehicle owner/operator shall be advised of the minimum drive-away time under the circumstances of the replacement. Adhesive shall be applied so that the finished bead cross section profile and dimensions meet or
25、exceed original equipment configuration. If the OEM installation was polyurethane, then the glass shall be replaced with polyurethane or an equivalent adhesive bonding system. If the OEM installation was butyl, polysulfide, or other nonpolyurethane, and the vehicle is licensed for highway use, adhes
26、ive bonded stationary glass installations shall be performed using polyurethane or an equivalent retention system unless in conflict with current OEM specifications. All adhesive system component lot numbers shall be traceable to each job. All glass parts shall be traceable to the installation by a
27、DOT number and part number. No product that has exceeded its expiration date, open shelf life, or active shelf life shall be used. All supplemental mechanical glass retention devices shall be replaced to original equipment specifications. When inappropriate replacement materials or methods are detec
28、ted, those engaged in automotive glass replacement shall report their findings to the vehicle owner/operator. When those engaged in automotive glass replacement correct inappropriate glass installations, they shall remove any inappropriate materials that would compromise the retention system. They s
29、hall fully correct any adverse glass installation related condition(s) caused by the use of inappropriate materials or methods, and they shall use appropriate methods described elsewhere within Section 6 of this document. When sealing air or water leaks within a polyurethane retention system, only c
30、ompatible polyurethane adhesive shall be used. (No silicone or butyl may be used.) Only the full cut method should be used for polyurethane retention systems. ANSI/AGRSS 002-20024 7 Installation Standards Rubber Gasket If the OEM utilizes the combination of a rubber gasket and polyurethane as a rete
31、ntion system, an equivalent adhesive bonding system shall be used in the installation. In cases when the OEM didnt include polyurethane or an equivalent adhesive system, such systems shall be used if later production models included the addition of adhesive systems without body style modification. I
32、f the OEM gasket installation did not include adhesive and the vehicle is licensed for highway use, the installation shall include polyurethane or an equivalent adhesive bonding system. The following are permissible exceptions: egress applications, antique restorations, the customers requirements di
33、ffer even after being informed about the safety implications, or in cases in which this practice conflicts with current vehicle manufacturer specifications. When sealing air or water leaks within a rubber gasket/polyurethane adhesive system, only compatible polyurethane shall be used. (No silicone o
34、r butyl may be used). When sealing air or water leaks within a rubber gasket/sealant system, only OE-compatible sealant shall be used. 8 Additional Requirements All mechanically fastened automotive glass parts shall be replaced according to original equipment specifications. Glass parts, including c
35、ustom cut parts, shall be marked in compliance with the certification requirements specified in FMVSS 205 and the marking requirements of ANSI Z26.1 incorporated by reference therein for those vehicles licensed for highway use. Those engaged in automotive mirror replacement shall install external an
36、d internal replacement mirrors that meet or exceed original equipment specifications and the requirements of Federal Motor Vehicle Safety Standard 111. Whenever OEM retention systems are modified on later production models without body style modification, the most current retention system shall be u
37、sed in the replacement unless otherwise specified by the OEM. The failure of any product used in the glass installation process that the installer believes could jeopardize customer safety shall be reported promptly to the manufacturer or supplier of the product. Those engaged in automotive glass re
38、placement shall not introduce any chemical agents, such as cleaners, solvents, lubricants, release agents, or utilize any installation practice, which will adversely affect the glass retention system. Those engaged in automotive glass replacement shall maintain documentation to demonstrate complianc
39、e with this standard. 9 Education Technicians installing replacement automotive glass shall be fully qualified for the tasks they are required to perform. Such qualifications shall include, at a minimum, completion of a comprehensive training program with a final exam and a continuing education comp
40、onent. The program shall include, among other things: a) AGR safety issues. b) an understanding of OEM installation standards and procedures. c) relevant technical specifications. d) comprehensive retention system specific training. e) the opportunity to apply and demonstrate the skills technicians learn. ANSI/AGRSS 002-20025 Annex A (informative) Bibliography Federal Motor Vehicle Safety Standard 216 2)Any other applicable FMVSS standards.
