1、Designation: F1056 04 (Reapproved 2011) An American National StandardStandard Specification forSocket Fusion Tools for Use in Socket Fusion JoiningPolyethylene Pipe or Tubing and Fittings1This standard is issued under the fixed designation F1056; the number immediately following the designation indi
2、cates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers socket fusion to
3、ols for use inmaking socket fusion joints between polyethylene pipe ortubing and fittings as specified by Specifications D3035,D2513, D2447, and D2683. This specification covers newlymanufactured heater faces and used heater faces which havebeen recoated. Requirements for materials, workmanship, and
4、dimensions are included. Where applicable on thisspecification, “pipe” shall mean “pipe” and “tubing.”1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not con
5、sidered standard.2. Referenced Documents2.1 ASTM Standards:2D1248 Specification for Polyethylene Plastics ExtrusionMaterials for Wire and CableD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2447 Specificati
6、on for Polyethylene (PE) Plastic Pipe,Schedules 40 and 80, Based on Outside Diameter (With-drawn 2010)3D2513 Specification for Polyethylene (PE) Gas PressurePipe, Tubing, and FittingsD2657 Practice for Heat Fusion Joining of Polyolefin Pipeand FittingsD2683 Specification for Socket-Type Polyethylene
7、 Fittingsfor Outside Diameter-Controlled Polyethylene Pipe andTubingD3035 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlled Outside DiameterD3350 Specification for Polyethylene Plastics Pipe and Fit-tings MaterialsF412 Terminology Relating to Plastic Piping Systems3. Termi
8、nology3.1 Definitions:3.1.1 GeneralDefinitions are in accordance with Termi-nology F412 and abbreviations are in accordance with Termi-nology D1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 chamfer toola device that is used to chamfer theoutside edge of the
9、 pipe. The chamfer allows the pipe end toeasily enter the pipe heater face and easily enter the heatedfitting. Chamfering is optional for all sizes but commonly donefor 114-in. IPS and larger sizes.3.2.2 depth gagea device that is used to locate therounding clamp a prescribed distance from the end o
10、f the pipe.3.2.3 heating toola device used to heat the heater faces.3.2.4 fitting heater face or adapterA block of heat con-ducting material that attaches to the heating tool and isdimensioned to melt the internal surface of the fitting socket.3.2.5 pipe heater face or adapter A block of heat con-du
11、cting material that attaches to the heating tool and isdimensioned to melt the external surface of the pipe.NOTE 1The fitting heater face and pipe heater face can be in one blockof heat conducting material.3.2.6 rounding clamp or cold ringa device that is clampedaround the pipe to round the pipe and
12、 limit the distance the pipeend goes into the pipe heater face and the socket fitting.4. Materials and Manufacture4.1 Heater faces may be manufactured from aluminum,steel, or other suitable heat conducting material.NOTE 2Polyethylene may stick to hot metal heating surfaces. Thissticking may be minim
13、ized by covering the heating surfaces with astick-resistant coating such as polytetrafluoroethylene (PTFE) or polyphe-nylene sulfide (PPS). Copper or copper alloys are not suitable withoutcoating because some polyolefins react with copper.1This specification is under the jurisdiction of ASTM Committ
14、ee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.20 on Joining.Current edition approved Feb. 1, 2011. Published March 2011. Originallyapproved in 1987. Last previous edition approved in 2004 as F1056 04. DOI:10.1520/F1056-04R11.2For referenced ASTM standards, visi
15、t the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.Copyright AST
16、M International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Stan
17、dards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.15. Dimensions, Mass, and Permissible Variations5.1 Heater face dimensions and tolerances shall be as shownin Table 1. The dimensions in Table 1 are for heater faces at thecommonly us
18、ed operating temperature of 500F (260C).Annex A1 contains Table A1.1 which gives dimensions tomeasure for coated aluminum faces at 73.4F (23C).5.2 Depth gage dimensions and tolerances shall be as shownin Table 2.5.3 Chamfer dimensions shall be limited to a maximum of20 % of the ASTM depth gage depth
19、 along the pipe wall and60 % of the wall thickness.6. Workmanship, Finish, and Appearance6.1 The manufacture of these socket fusion tools shall be inaccordance with good commercial practice so as to producesocket fusion tools meeting the requirements of this specifica-tion. Heater faces shall have s
20、urfaces free of cracks, voids,foreign inclusions, or injurious defects.7. Sampling7.1 Select at random a sufficient quantity of socket fusiontools from each lot to be tested to determine that the basicproperties and dimensions are in conformance with this speci-fication.8. Inspection8.1 Inspection o
21、f socket fusion tools shall be agreed uponbetween the purchaser and the supplier as part of the purchasecontract.8.2 Inspection for dimensional accuracy shall be done withdial calipers, micrometers, or similar devices that have anaccuracy within 0.001 in. (0.025 mm).TABLE 1 Socket Fusion Heater Face
22、sA,B,C,DSize in.Fitting Heater Face Pipe Heater FaceA Diameter, in. (mm) B Diameter, in. (mm) C Depth, in. (mm) D Diameter, in. (mm) E Diameter, in. (mm) F Depth, in. (mm)max Tolerance max Tolerance max Tolerance min Tolerance min Tolerance min Tolerance12 IPS 0.837(21.26)0.007(0.18)0.793(20.14)0.00
23、7(0.18)0.625(15.88)0.010(0.25)0.851(21.62)+0.007(+0.18)0.807(20.50)+0.007(+0.18)0.625(15.88)+0.010(+0.25)34 IPS 1.046(26.57)0.008(0.20)1.004(25.50)0.008(0.20)0.625(15.88)0.010(0.25)1.062(26.97)+0.008(+0.20)1.020(25.91)+0.008(+0.20)0.625(15.88)+0.010(+0.25)1 IPS 1.312(33.32)0.008(0.20)1.259(31.98)0.0
24、08(0.20)0.687(17.45)0.010(0.25)1.328(33.73)+0.008(+0.20)1.275(32.39)+0.008(+0.20)0.687(17.45)+0.010(+0.25)114 IPS 1.657(42.09)0.008(0.20)1.604(40.74)0.008(0.20)0.875(22.23)0.010(0.25)1.673(42.49)+0.008(+0.20)1.620(41.15)+0.008(+0.20)0.875(22.23)+0.010(+0.25)112 IPS 1.896(48.16)0.010(0.25)1.840(46.74
25、)0.010(0.25)0.875(22.23)0.010(0.25)1.916(48.67)+0.010(+0.25)1.860(47.24)+0.010(+0.25)0.875(22.23)+0.010(+0.25)2 IPS 2.371(60.22)0.010(0.25)2.315(58.80)0.010(0.25)0.875(22.23)0.010(0.25)2.391(60.22)+0.010(+0.25)2.335(59.31)+0.010(+0.25)0.875(22.23)+0.010(+0.25)3 IPS 3.494(88.75)0.014(0.36)3.426(87.02
26、)0.014(0.36)1.000(25.40)0.010(0.25)3.522(89.46)+0.014(+0.36)3.454(87.73)+0.014(+0.36)1.000(25.40)+0.010(+0.25)4 IPS 4.495(114.17)0.014(0.36)4.421(112.29)0.014(0.36)1.125(28.58)0.010(0.25)4.523(114.88)+0.014(+0.36)4.449(113.00)+0.014(+0.36)1.125(28.58)+0.010(+0.25)12 CTS 0.622(15.80)0.007(0.18)0.571(
27、14.50)0.007(0.18)0.625(15.88)0.010(0.25)0.636(16.15)+0.007(+0.18)0.585(14.86)+0.007(+0.18)0.625(15.88)+0.010(+0.25)34 CTS 0.871(22.12)0.008(0.20)0.817(20.75)0.008(0.20)0.625(15.88)0.010(0.25)0.887(22.53)+0.008(+0.20)0.833(21.16)+0.008(+0.20)0.625(15.88)+0.010(+0.25)1 CTS 1.122(28.50)0.008(0.20)1.059
28、(26.85)0.008(0.20)0.625(15.88)0.010(0.25)1.138(28.91)+0.008(+0.20)1.075(27.31)+0.008(+0.20)0.625(15.88)+0.010(+0.25)114 CTS 1.372(34.85)0.008(0.20)1.314(33.38)0.008(0.20)0.687(17.45)0.010(0.25)1.388(35.26)+0.008(+0.20)1.330(33.78)+0.008(+0.20)0.687(17.45)+0.010(+0.25)ADimensions are for heater faces
29、 at the commonly used operating temperature of 500F (260C) (see Annex A1 for dimensions for coated, aluminum heater faces at73.4F (23C ).BRecommended heater faces should be manufactured close to maximum diameter for fitting heater faces and close to minimum diameter for pipe heater faces to allowfor
30、 wear and recoating.CMinimum dimensions have zero negative tolerance. Maximum dimensions have zero positive tolerance. The sketches and designs of the heater faces are illustrativeonly. Entrance and base chamfer or radius is optional. The maximum entrance and base chamfer or radius is 0.03 in. (0.7
31、mm).D“F” Depth Tolerances are intended as a point of measurement of “E” diameter only and not as a limit of actual socket tool depth. The depth of the pipe heater face socketmay be of any dimension greater than “F”.F1056 04 (2011)29. Product Marking9.1 Each heater face or depth gage shall, space per
32、mitting,be permanently marked with the following on a portion of theheater face or depth gage which will not interfere with use orperformance:9.1.1 Nominal size of pipe for which the heater face ordepth gage is designed; including IPS or CTS designation,9.1.2 Manufacturers name or trademark,9.1.3 AS
33、TM designation number, and9.1.4 Where the size of the heater face or depth gage doesnot allow complete identification marking may be omitted inthe following sequence:ASTM designation number, and manu-facturers name or trademark.10. Packaging and Package Marking10.1 The heater faces or depth gages sh
34、all be packaged inaccordance with the suppliers standard practice in a mannerensuring arrival at destination in satisfactory condition.10.2 Individual heater face packages, heater face set (that ispipe heater face and fitting heater face of the same size)packages, or depth gage packages shall be lab
35、eled with thefollowing:10.2.1 Nominal size of pipe for which the heater face ordepth gage is designed; including IPS or CTS designation;10.2.2 Manufacturers name or trademark, and10.2.3 ASTM designation number.11. Quality Assurance11.1 When the product is marked with this designation,F1056, the manu
36、facturer affirms that the product wasmanufactured, inspected, sampled, and tested in accordancewith this specification and has been found to meet therequirements of this specification.12. Keywords12.1 depth gage; heater faces; polyethylene pipe ; socket;socket fusion; socket toolsANNEX(Mandatory Inf
37、ormation)A1. CONVENIENT MEASURING DIMENSIONS FOR SOCKET HEATER FACES OF PREFERRED DESIGNA1.1 This specification F1056, indicates the specified di-mensions for socket heater faces at the commonly usedoperating temperature of 500F (260C) and allows for heaterfaces to be manufactured from aluminum, ste
38、el, or other heatconducting materials. There is a practical need to have thisspecification converted to dimensions for faces at 74.3F(23C). Therefore, Table A1.1 is provided. Table A1.1 givesdimensions on coated aluminum faces at 74.3F (23C).TABLE 2 Depth GagesASize in.Depth Gage DepthAin. (mm)Depth
39、 Tolerance12 IPS 0.625(15.88)0.005(0.13)34 IPS 0.625(15.88)0.005(0.13)1 IPS 0.687(17.45)0.005(0.13)114 IPS 0.875(22.23)0.005(0.13)112 IPS 0.875(22.23)0.005(0.13)2 IPS 0.875(22.23)0.005(0.13)3 IPS 1.000(25.40)0.005(0.13)4 IPS 1.125(28.58)0.005(0.13)12 CTS 0.625(15.88)0.005(0.13)34 CTS 0.625(15.88)0.0
40、05(0.13)1 CTS 0.625(15.88)0.005(0.13)114 CTS 0.687(17.45)0.005(0.13)AThe sketch of the depth gage is illustrative only.F1056 04 (2011)3ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this stand
41、ard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andi
42、f not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, wh
43、ich you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
44、United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard m
45、ay also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ A1.1 Measurement Dimensions For Coated Aluminum Socket Fusion Heater Faces at 73.4F (23C)A,B,CSize in.Fitting Heater Face Pipe Heater FaceA Diameter, in. (mm) B Diameter, in. (mm
46、) C Depth, in. (mm) D Diameter, in. (mm) E Diameter, in. (mm) F Depth, in. (mm)max Tolerance max Tolerance max Tolerance min Tolerance min Tolerance min Tolerance12 IPS 0.832(21.13)0.007(0.18)0.788(20.02)0.007(0.18)0.621(15.77)0.010(0.25)0.846(21.49)+0.007(+0.18)0.802(20.37)+0.007(+0.18)0.621(15.77)
47、+0.010(+0.25)34 IPS 1.040(26.42)0.008(0.20)0.998(25.35)0.008(0.20)0.621(15.77)0.010(0.25)1.056(26.82)+0.008(+0.20)1.014(25.76)+0.008(+0.20)0.621(15.77)+0.010(+0.25)1 IPS 1.305(33.15)0.008(0.20)1.252(31.80)0.008(0.20)0.683(17.35)0.010(0.25)1.321(33.55)+0.008(+0.20)1.268(32.21)+0.008(+0.20)0.683(17.35
48、)+0.010(+0.25)114 IPS 1.648(41.86)0.008(0.20)1.595(40.51)0.008(0.20)0.870(22.10)0.010(0.25)1.664(42.27)+0.008(+0.20)1.611(40.92)+0.008(+0.20)0.870(22.10)+0.010(+0.25)112 IPS 1.885(47.88)0.010(0.25)1.829(46.46)0.010(0.25)0.870(22.10)0.010(0.25)1.905(48.39)+0.010(+0.25)1.849(46.69)+0.010(+0.25)0.870(2
49、2.10)+0.010(+0.25)2 IPS 2.357(59.87)0.010(0.25)2.301(58.45)0.010(0.25)0.870(22.10)0.010(0.25)2.377(60.38)+0.010(+0.25)2.321(58.95)+0.010(+0.25)0.870(22.10)+0.010(+0.25)3 IPS 3.474(88.24)0.014(0.36)3.406(86.51)0.014(0.36)0.994(25.25)0.010(0.25)3.502(88.95)+0.014(+0.36)3.434(87.22)+0.014(+0.36)0.994(25.25)+0.010(+0.25)4 IPS 4.469(113.51)0.014(0.36)4.395(111.63)0.014(0.36)1.119(
