1、 IEEE Recommended Practice for Specifying Electric Submersible Pump CablePolypropylene Insulation Sponsored by the Petroleum and Chemical Industry Committee IEEE 3 Park Avenue New York, NY 10016-5997 USA 30 April 2013 IEEE Industry Applications Society IEEE Std 1019-2013 (Revision of IEEE Std 1019-2
2、004) IEEE Std 1019-2013 (Revision of IEEE Std 1019-2004) IEEE Recommended Practice for Specifying Electric Submersible Pump CablePolypropylene Insulation SponsorPetroleum and Chemical Industry Committee of the IEEE Industry Applications Society Approved 6 March 2013 IEEE-SA Standards Board Recognize
3、d as an American National StandardAbstract: Minimum requirements for the design, construction, manufacturing, testing, purchasing, and application of electric submersible pump cable are presented. The cable is round or flat, with polypropylene rubber insulation, nitrile or polyethylene jacket, and a
4、rmor. These cables are for voltages not exceeding 3 kV or 5 kV (phase to phase) and conductor temperatures not exceeding 96 C (205 F) maximum for nitrile or a maximum minimum of 10 C (14 F) minimum. Conductors, insulation, assembly and with or without jacket, armor, requirements for testing by the m
5、anufacturer, and cable ampacity are all covered in the document. Keywords: ampacity ratings, assembly, cable construction, cable testing, electric submersible pump, ESP cable, field cable testing, IEEE 1019, submersible pump cable, testing polypropylene xThe Institute of Electrical and Electronics E
6、ngineers, Inc. 3 Park Avenue, New York, NY 10016-5997, USA Copyright 2013 by The Institute of Electrical and Electronics Engineers, Inc. All rights reserved. Published 30 April 2013. Printed in the United States of America. IEEE is a registered trademark in the U.S. Patent +1 978 750 8400. Permissio
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20、rved. vi Participants At the time this IEEE recommended practice was completed, the Downhole Cable Working Group had the following membership: Robert A. Durham, Chair Robert Schuermann, Vice Chair Cameron Chung, Secretary Subrota Bairagi Larry V. Dairymple Michael Dowling Marcus O. Durham Nicole Fen
21、yo William McBride David Modos David H. Neuroth Tim Waters Alan Watt The following members of the individual balloting committee voted on this recommended practice. Balloters may have voted for approval, disapproval, or abstention. John Barker David Burns Paul Cardinal Keith Chow Cameron Chung Glenn
22、 Davis Wolfgang Dlugas Gary Donner Marcus O. Durham Robert A. Durham Randall Groves Werner Hoelzl Richard Hulett Robert Konnik Jim Kulchisky Michael Lauxman Greg Luri Arturo Maldonado John Mcalhaney, Jr. William McBride Michael S. Newman Lorraine Padden David Parman K. James Phillips Bartien Sayogo
23、Robert Schuermann Gil Shultz Nagu Srinivas John Vergis Alan Watt Yingli Wen When the IEEE-SA Standards Board approved this recommended practice on 6 March 2013, it had the following membership: John Kulick, Chair David J. Law, Vice Chair Richard H. Hulett, Past President Konstantinos Karachalios, Se
24、cretary Masayuki Ariyoshi Peter Balma Farooq Bari Ted Burse Wael William Diab Stephen Dukes Jean-Philippe Faure Alexander Gelman Mark Halpin Gary Hoffman Paul Houz Jim Hughes Michael Janezic Joseph L. Koepfinger* Oleg Logvinov Ron Petersen Gary Robinson Jon Walter Rosdahl Adrian Stephens Peter Suthe
25、rland Yatin Trivedi Phil Winston Yu Yuan *Member Emeritus Copyright 2013 IEEE. All rights reserved. vii Also included are the following nonvoting IEEE-SA Standards Board liaisons: Richard DeBlasio, DOE Representative Michael Janezic, NIST Representative Patrick Gibbons IEEE Standards Program Manager
26、, Document Development Lisa Perry IEEE Standards Program Manager, Technical Program Development Copyright 2013 IEEE. All rights reserved. viii Introduction This introduction is not part of IEEE Std 1019-2013, IEEE Recommended Practice for Specifying Electric Submersible Pump CablePolypropylene Insul
27、ation. This recommended practice, under the jurisdiction of the Petroleum and Chemical Industry Committee of the IEEE Industry Applications Society, presents the minimum requirements for the construction, manufacturing, purchasing, and application of electric submersible pump cable. The configuratio
28、n of the cable is either round or flat, with polypropylene insulation, with a nitrile jacket, and armor. Anyone desiring to use this recommended practice may do so. It is presented as minimum criteria for construction of this class of submersible cable. It is not intended to restrict innovation or t
29、o limit development of improvements in cable design. Every effort has been made to assure the accuracy and reliability of the data contained herein; however, the committee makes no representation, warranty, or guarantee in connection with the publication of this specification and hereby expressly di
30、sclaims any liability or responsibility for loss or damage resulting from its use; for any violation of any federal, state, or municipal regulation with which it may conflict; or for the infringement of any patent resulting from the use of this document. Copyright 2013 IEEE. All rights reserved. ix
31、Contents 1. Overview 1 1.1 Scope . 1 1.2 Specification and standards . 1 1.3 Application considerations 2 2. Normative references 3 3. Conductors 4 3.1 Material 4 3.2 Construction 4 3.3 Conductivity 5 4. Insulation 5 4.1 Material 5 4.2 Construction 6 4.3 Gas blockage for stranded conductors . 6 5. A
32、ssembly and Jacket 6 5.1 Material 6 5.2 Construction 7 6. Armor . 8 6.1 Material 8 6.2 Construction 9 7. Manufacturers electrical test requirements 9 7.1 Conductor testing . 9 7.2 Electrical testing 9 8. Cable ampacity 14 8.1 Ampacity 14 8.2 Temperature 15 8.3 Safety factor 15 8.4 Conductor size 15
33、8.5 Economics 16 9. Tutorial information 16 9.1 Special terms.16 9.2 Application considerations .19 9.3 Wellhead with connections .21 Annex A (informative) Cable designs and components 22 Annex B (informative) Figures 24 Copyright 2013 IEEE. All rights reserved. 1 IEEE Recommended Practice for Speci
34、fying Electric Submersible Pump CablePolypropylene Insulation IMPORTANT NOTICE: IEEE Standards documents are not intended to ensure safety, health, or environmental protection, or ensure against interference with or from other devices or networks. Implementers of IEEE Standards documents are respons
35、ible for determining and complying with all appropriate safety, security, environmental, health, and interference protection practices and all applicable laws and regulations. This IEEE document is made available for use subject to important notices and legal disclaimers. These notices and disclaime
36、rs appear in all publications containing this document and may be found under the heading “Important Notice” or “Important Notices and Disclaimers Concerning IEEE Documents.” They can also be obtained on request from IEEE or viewed at http:/standards.ieee.org/IPR/disclaimers.html. 1. Overview 1.1 Sc
37、ope This recommended practice establishes requirements for three-conductor round-and-flat-type oil-well cable used in supplying three-phase ac electric power to submersible pump motors. The major cable components are copper conductors, polypropylene insulation, polymeric jacket, and galvanized metal
38、lic armor. 1.2 Specification and standards Cables meeting the requirements of this recommended practice should be rated for voltages not exceeding 3 kV or 5 kV (phase to phase). Conductor operating temperatures for cables should not exceed 96 C (205 F). Use of cable above rated temperature can cause
39、 premature deterioration of the insulation. Low-temperature handling below 10 C (14 F) may cause cracking of the insulation or jacket. Cable purchased under the recommendation of this recommended practice, unless otherwise specified herein, should meet the requirements of ASTM A90, ASTM B3, ASTM B8,
40、 ASTM B33, ASTM B189, IEEE Std 1019-2013 IEEE Recommended Practice for Specifying Electric Submersible Pump CablePolypropylene Insulation Copyright 2013 IEEE. All rights reserved. 2 ASTM B496, ASTM D412, ANSI/ICEA S-96-659/NEMA WC71, ICEA S-19-81/NEMA WC3, and ICEA S-61-402/NEMA WC5, where applicabl
41、e.11.3 Application considerations While operating temperature is the main factor in selecting the type of insulation to be used, there are many other factors that should be considered when choosing an appropriate electric submersible pump (ESP) cable design. Conductor size, insulation thickness, typ
42、es of barriers or braids, jacket material, cable geometry, armor material and thickness should all be chosen with respect to specific well and operational factors including but not limited to: The economic impact of conductor size selection Start-up current and maximum voltage drop to assure motor s
43、tarting Voltage rating to optimize cable and system run life The projected heat rise due to voltage imbalance Available space between the tubing and the casing The amount and type of gas in the well Corrosiveness of the well environment The effect of any corrosion inhibitors or other chemical additi
44、ves on insulation properties The type of annulus fluid surrounding the cable when it is set above a packer The rate and frequency of decompression cycles The magnitude and frequency of temperature cycles Crane pick weight capacity in off shore applications Future uses for the cable beyond the well u
45、nder consideration Inclusion of chemical injection or communication lines in the cable Wellbore trajectory Clamping and banding methods Because there are so many considerations involved in making the proper cable selection, it is very important for the operator to engage the assistance of its suppli
46、ers cable application engineers during the cable selection process. Each manufacturer has extensive experience with all the features and benefits of their particular cable offerings and its input can be invaluable in choosing the proper cable to maximize the value of cable investments. API 11S3 and
47、API RP 11S5 contain information regarding the installation and application of submersible pump cable. NOTEWhile this recommended practice recognizes the common practice of continuing to operate the pumps electrical system after a phase has faulted to ground and that some power distribution systems a
48、re even designed with one corner of the delta system grounded, it neither condones nor disapproves of such practice. However, the user should be aware that such operation produces a higher than normal phase-to-ground voltage across the insulation jacket dielectric of the two ungrounded conductors. D
49、ue to the disruption of the normally balanced three-phase field, such operation produces stresses through the insulation/jacket dielectric, which shortens cable life. For safety considerations, cable used on the surface between the wellhead and the ventilated junction box should be buried or enclosed in appropriate raceway and is properly grounded. 1Information on references can be found in Clause 2. IEEE Std 1019-2013 IEEE Recommended Practice for Specifying Electric Submersible Pump CablePolyp
