1、MIL-R-44085A 84 m 7797706 0338745 2 MIL-R-44 08 SA 22 June 1987 SUPERSEDING MIL-R-44085 28 May 1982 MILITARY SPECIFICATION REPAIR KIT, SKI: MILTARY, ALL TERRAIN This specification is approved or use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This document cover
2、s one type of repair kit oc skis. 2. APPLICABLE DOCUMENTS 2.1 Government documents * 2.1.1 Documents. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of
3、 DeTeme index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS FEDERAL P-C-4 51 FF-S-107 - Coated Abrasive, Cloth, Aluminum Oxide or Silicon - Screws, Tapping and Drive Carbide Beneficial comments (recommendations, additions, deletions) and a
4、ny pertinent data which may be of use in improving this document should be addressed to: U.S. Army Natick Research, Development, and Engineering Center, Natick, MA 01760-5014, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this docume
5、nt or by letter. AMSC N/A DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. THIS DOCUMENT CONTAINS 18 PAGES. - F Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-44085A 84 77777Ob 037874b 4 m MIL -R-4 4 08 5A qQ-W
6、-4 61 DDD-L-20 GGG-D-6 71 GGG-P-4 71 GGG-S -1 2 1 PPP-B-5 66 PPP-B-636 PPP -13 -6 7 6 MIL I TARY MIL-P-116 MIL-B -1 21 MIL-L-3 5078 MIL-P-41806 MIL-C-43307 STANDARDS FEDERAL FED-STD-751 MIL I TARY MIL-STD-105 MIL -STD -1 29 MIL-STD-14 7 MIL-STD-731 - Wire, Steel, Carbon (Round, Rare, and Coated) - L
7、abel: For Clothing, Equipage, and Tentage, - Drill; Hand, and Push - Pliers; Pliers, Slip .Joint - Screwdriver and Screw Starter, Hand - Boxes, Folding, Paperboard - Boxes, Shipping, Fiberboard - Boxes, Setup (General Use) - Preservation, Method Of - Barrier Material, Greaseproofed, Waterproofed, Fl
8、exible - Loads, Unit: Preparation of Semiperishable Subsistence Items; Clothing, Personal Equipment and Equipage; General Specification For - Pole, Ski, Steel Shaft, Nonadjustable - Cord, Nylon, Solid Braid, General Purpose - Stitches, Seams and Stitchings - Sampling Procedures and Tables for inspec
9、tion - Marking for Shipment and Storage - Palletized Unit Loads - Quality of Wood Members for Containers and Pallets by Attributes 2.1.2 Other Government documents. The following other Government documents form a Dart of this document to the extent specified herein. Unless otherwise specified, the i
10、ssues shall be those in effect on the date of the solicitation. DRAWINGS U.S. ARMY NATICK RESEARCH, DEVELOPMENT, AND ENGINEEKING CENTER 2-2 -2 38 - Repair Kit, Ski, Military, All Terrain; File and Scraper Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,
11、-,-NIL-R-4OSA 84 7997706 0378947 b MIL-R-4408 5A 2-10-51 2-10-66 2-10-83 - Pole, Ski, Steel Shaft, Nonadjustable, Snow Ring - Pole, Ski, Steel Shaft, Nonadjustable; Hand Grip - Binding, Ski, Military, Cable Type; Safety Billet and Chape Assemblies Runaway Strap Assembly 2 -1 0-84 2- 10-8 5 - Bag, Re
12、pair Kit, Ski, Military, All Terrain; 2-10-86 - Bag, Repair Kit, Ski, Military, All Terrain; - Binding-, Ski,- Military, Cable Type; Toe Strap Assembly Assembly and illustration Details and Sections - i : i (Copies of documents required by contractors in connection with specific acquisition function
13、s should be obtained from the contracting activity or as directed by the contracting activity.) * 2.2 Other publications. The following dcuments form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those l
14、isted in the issue of the DODISS specified in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS shall be the issues of the nongovernment documents which are current on the date of the solicit at ion. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D 395
15、1 - Standard Practice for Commercial Packaging E 18 - Rockwell Hardness Test (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) 2.3 Order of precedence. In the event of a conflict between the text of this document
16、 and the references cited herein, the text of this document shall take precedence. Nothing in this document, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified in the contract or purchase order, a
17、sample shall be subjected to irst article inspection (see 4.3, 6.2, and 6.3). * 3.2 Component parts. The ski repair kit shall consist of the items ltsted in table I, be in the stated quantities, and conform to the applicable referenced material or source. 3 Provided by IHSNot for ResaleNo reproducti
18、on or networking permitted without license from IHS-,-,-MIL-R-44085A 84 7777706 0378748 8 MIL-R-44 08 5A ABLE I. Kit components Item No. Description Source Quant i ty 1 Bag, repair kit, ski, military, all terra in 2 Scraper 3 File 4 Handgrip, ski pole 5 Handle strap, ski pole billet assembly 6 Chape
19、 assembly 7 Snow ring, ski pole 8 Cables for Silvret ta Alpine Touring Binding 125A Short (36-39 inches ) Medium (40-42 inches) Long (43-46 inches) 9 10 Toe strap Safety runaway strap assembly As an alternate to the buckle used on this assembly, the Dresser Argus, Inc, Part No. F45 buckle may be use
20、d 4 Drawing 2-10-85 1 Drawing 2-2-238 1 Drawing 2-2-238 1 Drawing 2-10-66 2 and MIL-P-41806 Drawing 2-10-51 2 (Item 4) and MIL-P-41806 Drawing 2-10-51 2 (Item 5) and . MIL-P-4 1806 Drawing 2-10-51 2 (Item 3) and MIL-P-4 1806 (see 6.4)- 1 2 1 Drawing 2-10-84 3 Drawing 2-10-83 3 (item 7-4 Provided by
21、IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- flIL-R-4405A BY 7777706 0378749 T W ! I I I i I l I I i I I I 1 I 1 I 1 MIL-R-44 08 5A TABLE I. Kit components - Continued Item No. Description Source Quantity 11 Emergency thong 1/4 * 1/64 inch diameter by 55 zk
22、1/2 inches long solid braid, natural color, nylon MIL-C-4 330 7 2 12 Tip, ski, plastic emergency (70mm) (see 6.4)1/ 1 13 Pliers Slip joint, straight nose combination jaw w/cutter, regular, 6 inches GGG-P-471, type II, I class 2, style A 14 Screwdriver GGG-S-121, type I, 1 Flat tip, close quarter, cl
23、ass 3 1 1/2 inch nominal length 15 Wire, seizing QQ-W-461, carbon 1 spool 0.048 inch diameter, 1/4 pound steel No. 1006, finish 1, annealed 16 Drill, hand and push GGG-D-671, type IV, 1 class 1 17 Cloth, abrasive, aluminum oxide P-C-451, type I, 2 120 grit, 6 by 11 inch sheets 18 Screws, tapping 118
24、 by 3/8-inch long, slotted, 87 by 5/8-inch long, slotted, 812 by 5/8-inch long, slotted, pan head round head flat head FF-S-107, type A, cadmium plated, steel 12 12 12 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-44085A 84 7777706 0378750
25、6 MIL-R-44 085A TABLE I. Kit components - Continued Item No. Description Source Quant i ty 19 Tape, filament, reinforced (see 6.4)L/ 1 roll 2 inch by 5 yards long, white translucent color, cold temperature capability 20 Polyethylene repair candle (see 6.4)1/ color clear, 8 inches long by 3/8 inch di
26、ameter 2 21 Structural adhesive kit 4 ounce Urethane expoxy, P/N 3535 (see 6.4)1/ 1 11 Prior to inclusion as a component, the contractor shall submit any substituted “or equal“ item, together with supporting data to the contracting officer for subsequent approval or disapproval by the responsible mi
27、litary agency. 3.3 Design and construction. The design and construction of the repair kit shall conform to the drawings listed in section 2 and to the requirements specified herein. 3.3.1 Scraper. The scraper shall meet the hardness requirement indicated on Drawing 2-2-238 when tested as specified i
28、n 4.4.5. 3.3.2 Stitches, seams, and stitching. All stitching shall conform to type 301 of FED-STD-751. 3.3.2.1 Automatic stitching. Automatic stitching machines may be used to perform any of the required stitch patterns provided .the requirements of the stitch pattern, stitches per inch, and size an
29、d type of thread are met and that at least three tying, overlapping, or backstitches are used to secure the ends of stitching. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-44085A 4 7977906 0398753 m MIL-R-44085A 3.3.2.2 Lubrication of thre
30、ad. There shall be no lubrication of the thread by any means prior to or during sewing (see 4.4.1.1). x 3.3.2.3 Type 301 stitching. Ends of all stitching shall be backstitched or overstitched 1/2 inch minimum except when caught in other stitching or turned under in a hem. Thread tension shall be mai
31、ntained so that there will be no loose stitching resulting in puckering of the materials sewn. The lock shall be embedded in the materials sewn. 3.3.2.3.1 Repairs of type 302 stitching. Repairs of type 301 stitching shall be as follows: a. When thread breaks or bobbin run-outs occur during sewing, t
32、he stitching shall be repaired by restarting the stitching a minimum of 1 inch back of the end of stitching. b. Thread breaks or two or more consecutive skipped or runoff stitches noted during inspection of the item (in-process or end item) shall be repaired by overstitching. The stitching shall sta
33、rt a minimum of 1 inch in back of the defective area (1/2 inch on box, box-x, and W-W stitching) and continue a minimum of 1 inch beyond the defective area on to the existing stitching. Loose or excessively tight stitching shall be repaired by removing the defective stitchin , without damaging the m
34、aterials, and restitching in the required manner. I 17 L/ When making the above repairs, the ends of the stitching are not required to be backstitched. 3.3.2.4 Thread ends. All thread ends that are visible on the finished item shall be trimmed to a length of not more than 1/4 inch. 3.4 Marking. Mark
35、ing for the bag shall conform to the requirements of type IV, class 5 of DDD-L-20. the pocket body (item 4 of Drawing 2-10-86) so as to be readable when the bag is opened. The marking shall be placed on the inside of 3.4.1 Location marks. Location marks shall not be drilled. Printed markings for com
36、ponent location shall not be more than 1/32 inch wide. 3.5 Repairs. Repairs such as mends, darns, patches or splices are not permitted on the bag. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MIL-R-44085A 84 9 999990b 0398952 T MIL-R-44 085A 3
37、.6 Replacement of defective components. During the spreading, cutting and manufacturing process, components having material defects or damages that are classified as defects in 4.4.3 shall be removed from production and replaced with nondefective and properly matched components. 3.7 Finish. All comp
38、onents shall be finished in accordance with the applicable requirements of referenced documents. Commercial items shall be finished in accordance with the manufacturers standard practice. 3.8 Workmanship. The repair kit shall conform to the quality of product established by this document and the occ
39、urrence of defects shall not exceed the applicable acceptable quality levels. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the Except as otherwise contract or purchase order, the contractor is responsible for the performance of all inspection requi
40、rements as specified herein. specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the
41、 inspections set forth in this document where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. f 4.1.1 Responsibility for compliance. All items must meet all requirements of sections 3 and 5. The inspection set forth in this document shall bec
42、ome a part of the contractors overall inspection system or quality program. The absence of any inspection requirement in the document shall not relieve the contractor of the responsibility of assuring that all products or supplies submitted to the Government for acceptance comply with all requiremen
43、ts of the contract. Sampling in quality conformance does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to acceptance of defective material. * 4.1.2 Responsibility for dimensional requirements. Unless otherwise specified in the con
44、tract or purchase order, the contractor is responsible for assuring that all specified dimensions have been met. When dimensions cannot be examined on the end item, inspection shall be made.at any point or at all points in the manufacturing process necessary to assure compliance with all dimensional
45、 requirements. 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-i- MIL-R-qqOSA 84 = 7777706 0378753 I = MIL-R-44 08 5A 4.1.3 Certificates of compliance. When certificates of compliance are submitted, the Government reserves the right to inspect such
46、 items to determine the validity of the certification. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection (see.4.3). b. Quality conformance inspection (see 4.4). 4.3 First article inspection. When a first article is
47、required (see 6.2), it shall be examined for the defects specified in 4.4.3 and tested as specified in 4.4.5. The presence of any defect or failure of any test shall be cause for rejection of the first article. 4.4 Quality conformance inspection. Unless otherwise specified, sampling for inspection s
48、hall be performed in accordance with MIL-STD-105. 4.4.1 Component and material inspection. In accordance with 4.1, components and materials shall be inspcted in accordance with all the requirements of referenced documents unless otherwise excluded, amended, modified, or qualified in this document or
49、 applicable purchase document. 4.4.1.1 Certification. The contractor shall furnish a certificate of compliance for the requirement specified in 3.3.2.2. 4.4.2 In-process inspection. Inspection shall be made at any point or during any phase of the manufacturing process to determine whether cut lengths, cut parts, markings for location of components, and location of assembled component parts are
