1、ASD STANDARD NORME ASD ASD NORM prEN 6122 Edition P1 November 2005 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: Descriptors: ENGLISH VERSION Aerospace ser
2、ies Blind bolt, 130 flush head, high strength, preferable in composite application Srie arospatiale Boulon aveugle, tte fraise 130, haute rsistance, utilisation prfrable pour matriaux composites Luft- und Raumfahrt Blindbolzen, 130 Senkkopf, hochfest, Anwendung vorzugsweise in Verbundwerkstoff This
3、“Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain
4、following member comments. Subsequent to the publication of this pre-standard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreemen
5、t of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a nationa
6、l standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 30 November 2005 Comments should be sent within six months after the date of publication to ASD-STAN Mechanical Domain Copyright 2005 by ASD-STAN Page 2 prEN 6122:2005Contents Page 1 Scope
7、3 2 Normative references3 3 Requirements.3 3.1 Configuration, dimensions and tolerances.3 3.2 Grip range and mass.3 3.3 Material, finish and lubrication.3 4 Designation 12 5 Marking .12 6 Technical specification .12 Page 3 prEN 6122:20051 Scope This standard specifies the configuration, dimension, t
8、olerances and mass of a stainless steel and titanium blind bolt with protruding head for aerospace application. 2 Normative references This European Standard incorporates by dated or undated reference provisions from other publications. These normative references are cited at the appropriate places
9、in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred
10、 to applies (including amendments). ISO 8080, Aerospace Anodic treatment of titanium and titanium alloys sulfuric acid process EN 2424, Aerospace series Marking of aerospace products EN 4473, Aerospace series Aluminium pigmented coatings Technical specification 1)AS 5272, Lubricant, solid film, heat
11、 cured, corrosion inhibiting procurement specification 2)AMS 5687, Nickel alloy, corrosion and heat-resistant, wire 74Ni-15,5Cr-8,0Fe annealed 2)AMS 5690, Steel, corrosion and heat resistant, wire 17Cr-12Ni-2,5Mo (SAE 30316) solution heat treated 2)AMS 5737, Steel, corrosion and heat-resistant, bars
12、, wire, forgings, and tubing 15Cr-25,5Ni-1,2Mo-2,1Ti-0,006B-0,30V consumable electrode melted 1 650 F (899 C) solution and precipitation heat treated 2)AMS-QQ-P-35, Passivation treatments for corrosion-resistant steel 2)MIL-PRF-46010, Lubricant, solid film, heat cured, corrosion inhibiting 3)MIL-L-8
13、7132, Lubricant, cetyl alcohol, 1-hexadecanol, application to fasteners 3)ASTM B 348, Standard specification for titanium and titanium alloy bars and billets 4)NASM 8975, Fastener, blind, high strength, installation formed corrosion resistant steel, heat resistant steel and titanium General specific
14、ation for 3)DOD-L-85645, Lubricant, dry film, molecular bonded 3)3 Requirements 3.1 Configuration, dimensions and tolerances The configuration, dimensions, tolerances, static and dynamic values shall conform to Figures 1 and 2 and Tables 1 and 2. 3.2 Grip range and mass See Tables 3 and 4. 3.3 Mater
15、ial, finish and lubrication See Tables 5 and 6. 3.4 First oversize See Tables 7, 8 and 9. 1) Published as AECMA Prestandard at the date of publication of this standard2) Published by: Society of Automotive Engineers (SAE), 400 Commonwealth drive, Warrendale, PA 15096-0001, USA 3) Published by: Depar
16、tment of Defense (DOD), the Pentagon, Washington, D.C. 20301 4) Published by: American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA Page 4 prEN 6122:2005Detail of serrated pin geometry: Detail A Detail A Optional configuration Key 1 Marking s
17、ee clause 5 5 Crown Height 2 Serrated pin 6 Locking collar 3 Sleeve 7 Shifting Anvil 4 Grip 8 Drive washer a Diameter of pin head shall not exceed “ D” max. b Fasteners are supplied with shifting anvil/drive washer of manufacturers option. The shifting anvil/drive washer is not part of the installed
18、 fastener. Figure 1 Configuration Dimensions Page 5 prEN 6122:2005Key 1 Marking see clause 5 a Blind side head may be installed on 7 max slope. Figure 2 Typical installation Table 1 Dimensions and tolerances for Cres and Titanium Dimensions in mm (inch) A1A2B H W D J aN Q D1 D2P b P2Theor. Diameter
19、code Ref. min. Ref. Gage HT GageDia. 0,03( .001) 0,13( .005) 1,52( .060) 0,13( .005) max. max. max. min. 05 8,43 (.332) 7,52 (.296) 0,99 (.039) 0,48 0,38 (.0188) (.0148) 7,1937,188(.2832)(.2830)4,14 (.163) 9,53 (.375) 3,56 (.140) 1,70 (.067) 3,05 (.120) 2,16 (.085) 7,63(.300)5,66(.223)06 9,80 (.386)
20、 8,81 (.347) 1,09 (.043) 0,49 0,39 (.0192) (.0152) 8,3118,306(.3272)(.3270)5,03 (.198) 9,53 (.375) 4,06 (.160) 2,21 (.087) 3,81 (.150) 2,79 (.110) 8,13(.320)6,86(.270)08 12,88 (.507) 11,76 (.463) 1,45 (.057) 0,60 0,50 (.0237) (.0197) 10,97310,968(.4320)(.4318)6,58 (.259) 9,53 (.375) 4,83 (.190) 2,79
21、 (.110) 4,83 (.190) 3,66 (.144) 9,50(.370)9,01(.355)R S J1 J2 X E C1 C2 F G min. Hole limits Diameter code max. Ref. 0,76 ( .030) Number of serrations 0,76( .030) min. Ref. 0,05 ( .002) 5 5 min. max. 05 0,64 (.025) 5,89 (.232) 20,32 (.800) 18 1,52 (.060) 0,13(.005) 0,33(.013) 0,81 (.032) 45 30 4,17(
22、.164) 4,24(.167)06 0,64 (.025) 7,42 (.292) 21,08 (.830) 19 1,78 (.070) 0,13(.005) 0,33(.013) 0,81 (.032) 45 30 5,06(.199) 5,13(.202)08 0,76 (.030) 9,17 (.361) 24,77 (.975) 20 2,29 (.090) 0,13(.005) 0,33(.013) 0,81 (.032) 45 30 6,60(.260) 6,68(.263)aDiameter code 05 is also available with reduced dia
23、meter shifting anvil/drive washer (7,90,13 /.312.005). See part number examplesbIn the length P of D may be 0,051 mm (.002) undersize Page 6 prEN 6122:2005Table 2 Static values (installed strength) for Cres and Titanium Dimensions in kN (lbf) Installed strength Single shear min. Tensile strength min
24、. Tensile preload min. Spindle retention min. Diameter code Cres Titan. Cres Titan. Cres Titan. Cres Titan. 05 8,807 (1 980) 8,807 (1 980) 4,671 (1 050) 3,603 (810) 0,467 (105) 0,544 (121) 2,335 (525) 1,826 (410) 06 13,011 (2 925) 13,011 (2 925) 6,673 (1 500) 5,605 (1 260) 0,667 (150) 0,841 (189) 3,
25、336 (750) 2,804 (630) 08 22,242 (5 000) 22,242 (5 000) 11,566 (2 600) 8,407 (1 890) 1,157 (260) 1,261 (284) 5,783 (1 300) 4,205 (945) Table 3 Grip range Dimensions in mm (inch) Diameter code Under lap Grip range Over lap 05 06 08 L K L K L K Grip length code min. only 05 dia. min. 06 dia. to 08 dia.
26、 min. max. max. 05 dia. to 08 dia. Ref. max. Ref. max. Ref. max. 02 2,39 a(.094) 3,99 (.157) 4,39 (.173) 8,53 (.336) 12,09(.476) 9,02 (.355) 13,23 (.521) 03 3,71 (.146) 3,56 b(.140) 3,96 (.156) 5,59 (.220) 5,99 (.236) 10,11(.398) 13,69(.539) 10,59(.417) 14,81 (.583) 12,17 (.479) 16,38(.645) 04 5,31
27、(.209) 5,16 (.203) 5,56 (.219) 7,16 (.282) 7,57 (.298) 11,68(.460) 15,29(.602) 12,19(.480) 16,41 (.646) 13,74 (.541) 17,96(.707) 05 6,89 (.271) 6,73 (.265) 7,14 (.281) 8,76 (.345) 9,17 (.361) 13,28(.523) 16,87(.664) 13,77(.542) 17,98 (.708) 15,34 (.604) 19,56(.770) 06 8,48 (.334) 8.33 (.328) 8,74 (.
28、344) 10,34 (.407) 10,74 (.423) 14,86(.585) 18,47(.727) 15,37(.605) 19,58 (.771) 16,92 (.666) 21,13(.832) 07 10,06 (.396) 9,91 (.39) 10,31 (.406) 11,94 (.470) 12,34 (.486) 16,46(.648) 20,04(.789) 16,94(.667) 21,16 (.833) 18,52 (.729) 22,73(.895) 08 11,66 (.459) 11,51 (.453) 11,91 (.469) 13,51 (.532)
29、13,92 (.548) 18,03(.710) 21,64(.852) 18,54(.730) 22,76 (.896) 20,09 (.791) 24,31(.957) 09 13,23 (.521) 13,08 (.515) 13,49 (.531) 15,11 (.595) 15,51 (.611) 19,63(.773) 23,22(.914) 20,12(.792) 24,33 (.958) 21,69 (.854) 25,91(1.020) 10 14,83 (.584) 14,68 (.578) 15,09 (.594) 16,69 (.657) 17,09 (.673) 21
30、,21(.835) 24,82(.977) 21,72(.855) 25,93 (1.021) 23,27 (.916) 27,48(1.082) 11 16,41 (.646) 16,26 (.64) 16,66 (.656) 18,29 (.720) 18,69 (.736) 22,81(.898) 26,39(1.039) 23,29(.917) 27,51 (1.083) 24,87 (.979) 29,08(1.145) 12 18,01 (.709) 17,86 (.703) 18,26 (.719) 19,86 (.782) 20,27 (.798) 24,38(.960) 27
31、,99(1.102) 24,89(.980) 29,11 (1.146) 26,44 (1.041) 30,658(1.207) 13 19,58 (.771) 19,43 (.765) 19,84 (.781) 21,46 (.845) 21,86 (.861) 25,98(1.023) 29,57(1.164) 26,47(1.042) 30,68 (1.208) 28,04 (1.104) 32,26(1.270) 14 21,18 (.834) 21,03 (.828) 21,44 (.844) 23,04 (.907) 23,44 (.923) 27,56(1.085) 32,44(
32、1.227) 28,07(1.105) 32,28 (1.271) 29,62 (1.166) 33,83(1.332) 15 22,76 (.896) 22,61 (.890) 23,01 (.906) 24,64 (.970) 25,04 (.986) 29,16(1.148) 32,74(1.289) 29,64(1.167) 33,86 (1.333) 31,22 (1.229) 35,43(1.395) 16 24,36 (.959) 24,21 (.953) 24,61 (.969) 26,21 (1.032) 26,62 (1.048) 30,73(1.210) 34,34(1.
33、352) 31,24(1.230) 35,46 (1.396) 32,79 (1.291) 37,01(1.457) 17 25,78 (1.015) 26,19 (1.031 27,81 (1.095) 28,22 (1.111) 34,39 (1.354) 38,61(1.520) 18 27,38 (1.078) 27,79 (1.094) 29,39 (1.157) 29,79 (1.173) 35,97 (1.416) 40,18(1.582) 19 28,96 (1.14) 29,36 (1.156) 30,99 (1.22) 31,39 (1.236) 37,57 (1.479)
34、 41,78(1.645) 20 30,56 (1.203) 30,96 (1.219) 32,56 (1.282) 32,97 (1.298) 39,14 (1.541) 43,36(1.707) aMinimum grip for 06 dia is 3,048 (.120). bUnderlap grip for 06 dia. is 3,556 (.140) and for 08 dia. is none. Page 7 prEN 6122:2005 Table 4 Mass Mass in kg (lbs)/1 000 pieces Diameter code 05 06 08 Gr
35、ip length code Titanium Cres Titanium Cres Titanium Cres 02 0,63 (1.39) 1,04 (2.29) 1,02 (2.25) 1,67 (3.69) 03 0,72 (1.59) 1,20 (2.64) 1,13 (2.48) 1,86 (4.09) 2,31 (5.10) 3,79 (8.36) 04 0,83 (1.82) 1,37 (3.01) 1,28 (2.81) 2,11 (4.64) 2,36 (5.65) 4,21 (9.28) 05 0,93 (2.04) 1,53 (3.38) 1,42 (3.13) 2,3
36、5 (5.18) 2,81 (6.20) 4,63 (10.21) 06 1,03 (2.26) 1,71 (3.76) 1,57 (3.45) 2,60 (5.73) 3,06 (6.75) 5,05 (11.14) 07 1,13 (2.48) 1,87 (4.13) 1,72 (3.78) 2,84 (6.27) 3,31 (7.30) 5,48 (12.08) 08 1,23 (2.70) 2,04 (4.50) 1,86 (4.10) 3,09 (6.82) 3,56 (7.85) 5,90 (13.01) 09 1,33 (2.92) 2,21 (4.88) 2,01 (4.42)
37、 3,34 (7.37) 3,82 (8.41) 6,32 (13.94) 10 1,42 (3.14) 2,38 (5.25) 2,16 (4.75) 3,59 (7.91) 4,06 (8.96) 6,75 (14.87) 11 1,52 (3.36) 2,55 (5.62) 2,30 (5.07) 3,83 (8.46) 4,31 (9.51) 7,17 (15.80) 12 1,62 (3.58) 2,72 (6.00) 2,45 (5.39) 4,09 (9.01) 4,56 (10.06) 7,59 (16.74) 13 2,89 (6.37) 2,59 (5.71) 4,33 (
38、9.55) 4,81 (10.61) 8,02 (17.67) 14 3,06 (6.74) 2,74 (6.03) 4,58 (10.10) 5,06 (11.16) 8,44 (18.60) 15 3,23 (7.12) 2,88 (6.35) 5,08 (11.19) 5,31 (11.71) 8,86 (19.53) 16 3,40 (7.49) 5,32 (11.73) 5,56 (12.26) 9,28 (20.76) 17 9,84 (21.69) 18 10,26 (22.62) 19 10,68 (23.55) 20 11,10 (24.48) Page 8 prEN 612
39、2:2005Table 5 Material, finish and lubrication Material Finish Material/Finish code Sleeve Stem Locking collar Sleeve Stem Locking collar LubricationA-286 Cres per AMS 5737 or 316 Cres per AMS 5690 Passivated per AMS-QQ-P-35 C A-286 Cres per AMS 5737 A-286 Cres per AMS 5737 Inconel per AMS 5687 Pass
40、ivated per AMS-QQ-P-35None A-286 Cres per AMS 5737 or 316 Cres per AMS 5690 Passivated per AMS-QQ-P-35 T CP Titanium per ASTM B 348Gr.138-6-44 Titanium per AMS 4957 Inconel per AMS 5687 See Table 6. None None aaWhen lubricated, pin and/or collar shall be lubricated per AS 5272 Type 1, MIL-PRF-46010
41、Type 1 or 3, MIL-L-87132 orDOD-L-85645, Manufacturers option. Table 6 Sleeve finish codes Code Material Finish P A-286 Cres Passivated per AMS-QQ-P-35 CP Titanium None A CP Titanium Blue Anodize per ISO 8080 H CP Titanium or A-286 Cres Resin based aluminum pigment coating (Hi-Kote1) per EN 4473 Page
42、 9 prEN 6122:2005 Table 7 First oversize “X“ Dimensions and tolerances for Cres Dimensions in mm (inch) A1A2B H W D J aN Q D1 D2P b P2Theor. Diameter code Ref. min. Ref. Gage HT GageDia. 0,03( .001) 0,13( .005) 1,52( .060) 0,13( .005) max. max. max. min. 05 8,43 (.332) 7,52 (.296) 0,91 (.036) 0,478
43、0,376 (.0188) (.0148) 7,1937,188(.2832)(.2830)4,55 (.179) 9,53 (.375) 3,56 (.140) 1,70 (.067) 3,05 (.120) 2,16 (.085) 8,00(.315)6,15(.242)06 9,80 (.386) 8,81 (.347) 1,02 (.040) 0,488 0,386 (.0192) (.0152) 8,3118,306(.3272)(.3270)5,44 (.214) 9,53 (.375) 4,06 (.160) 2,21 (.087) 3,81 (.150) 2,79 (.110)
44、 8,51(.335)7,34(.289)08 12,88 (.507) 11,76 (.463) 1,37 (.057) 0,500 0,602 (.0237) (.0197) 10,97310,968(.4320)(.4318)6,99 (.275) 9,53 (.375) 4,83 (.190) 2,79 (.110) 4,83 (.190) 3,66 (.144) 9,78(.385)9,42(.371)R S J1J2X E C1C2F G min. Hole limits Diameter code max. Ref. 0,76 ( .030) Number of serratio
45、ns 0,76( .030) min. Ref. 0,05 ( .002) 5 5 min. max. 05 0,64 (.025) 6,28 (.247) 20,32 (.800) 18 1,52 (.060) 0,13(.005) 0,33(.013) 0,81 (.032) 45 30 4,57(.180) 4,65(.183)06 0,64 (.025) 7,8 (.307) 21,08 (.830) 19 1,78 (.070) 0,13(.005) 0,33(.013) 0,81 (.032) 45 30 5,46(.215) 5,54(.218)08 0,76 (.030) 9,
46、55 (.376) 24,77 (.975) 20 2,29 (.090) 0,13(.005) 0,33(.013) 0,81 (.032) 45 30 7,01(.276) 7,09(.279)aFirst oversize does not available with reduced diameter drive washer. bIn the length P of D may be 0,051 mm (.002) undersize Page 10 prEN 6122:2005Table 8 First oversize “X“ Grip range Dimensions in m
47、m (inch) Diameter code Under lap Grip range Over lap 05 06 08 L K L K L K Grip length code min. only 05 dia. min. 06 dia. to 08 dia. min. max. max. 05 dia. to 08 dia. Ref. max. Ref. max. Ref. max. 02 None None 3,05 (.120) 3,99 (.157) 4,39 (.173) 8,92 (.351) 12,47(.491) 9,40 (.370) 13,61 .536) None N
48、one 03 3,71 (.146) 3,56 a(.140) 3,96 (.156) 5,59 (.220) 5,99 (.236) 10,49(.413) 14,05(.553) 10,97 (.432) 15,19 (.598) 12,55 (.494) 16,76 (.660) 04 5,31 (.209) 5,16 (.203) 5,56 (.219) 7,16 (.282) 7,57 (.298) 12,09(.476) 15,65(.616) 12,57 (.495) 16,79 (.661) 14,12 (.556) 18,34 (.722) 05 6,89 (.271) 6,
49、73 (.265) 7,14 (.281) 8,76 (.345) 9,17 (.361) 13,67(.538) 17,22(.678) 14,15 (.557) 18,36 (.723) 15,72 (.619) 19,94 (.785) 06 8,48 (.334) 8.33 (.328) 8,74 (.344) 10,34 (.407) 10,74 (.423) 15,27(.601) 18,82(.741) 15,75 (.620) 19,96 (.786) 17,30 (.681) 21,51 (.847) 07 10,06 (.396) 9,91 (.39) 10,31 (.406)
