1、Designation: A 861 04Standard Specification forHigh-Silicon Iron Pipe and Fittings1This standard is issued under the fixed designation A 861; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in pa
2、rentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers high-silicon iron pipe and pipefittings
3、 intended for corrosion-resistant service for both above-and below-grade construction.1.2 Pipe and pipe fittings shall be the no-hub (MJ) or thehub and plain end design.1.3 Pipe and pipe fittings shall be of the sizes specified inTable 1 and Table 2 and Figs. 1-71 or other sizes that shall bepermitt
4、ed to conform to the requirements given herein.1.3.1 Pipe:1.3.1.1 No-hub (MJ) (Fig. 1):Size (in.) Length (ft)112 72737471.3.1.2 Hub/Plain End (Fig. 35):Size (in.) Length (ft)273747678710 512 515 51.3.2 Fitting (No-hub) (MJ):Figs.Quarter Bends 2Sixth Bends 3Return Bends 4Double-Branch Quarter Bend 5E
5、ighth Bends 6Sixteenth Bends 7Long-Sweep Quarter Bends 8Sanitary Y Branches 9Double-Branch Sanitary Y 10Sanitary Combination Y and18 Bend 11Double-Branch Sanitary Combination Y and18 Bend 12Sanitary T Branches 13Double Branch Sanitary T 14Sanitary Running Traps 15Sanitary P Traps 16Swivel Trap P-Sty
6、le Short 17Swivel Trap P-Style Long 18Swivel Trap S-Style Long 19Centrifugal Drum Trap P Swivel Type 20Centrifugal Drum Trap S Swivel Type 21Combination Cleanout and Test Tees 22Coupling 23Pipe Plugs 24Cleanout Plugs 25No-hub (MJ) Adapter 26ReducersIncreasers 27Sink Outlet 28Sink Overflows 29Threade
7、d Adapters 30Trap Cleanout Details 31No-hub (MJ) Adapter 32(MJ) (No-hub) to Lead Adapter 33Floor Drains 341.3.3 Fitting (Hub/Plain End):Figs.Hub Plain End Pipe 35Straight Tees 36Sanitary T Branches 37Sanitary Y Branches 38Double-Branch Sanitary Tee 39Double-Branch Sanitary Y 40Double-Branch Sanitary
8、 Combination Y and18 Bend (T-Y) 41Short-Sweep Quarter Bends 42Long-Sweep Quarter Bends 43Sanitary Combination Y and18 Bend (T-Y) 44Quarter Bends 45Sixth Bends 46Eighth Bends 47Sixteenth Bends 48Sanitary Increasers 49Hub Strainers 50Sanitary Reducers 51Double Hubs 52Pipe Plugs 53Cleanout Plugs 54Adap
9、terPlain end to Split Flange 55AdapterHub to-Split Flange 56Combination Cleanout and Test Tees 57Insertable Joints 58Backwater Valves 59Sanitary P Traps 60Sanitary S Traps 61Sanitary Running Traps 62Floor Drains 63, 64, 65Floor Drains 661This specification is under the jurisdiction of ASTM Committee
10、 A04 on IronCastings and is the direct responsibility of Subcommittee A04.12 on Pipes andTubes.Current edition approved May 1, 2004. Published May 2004. Originallyapproved in 1986. Last previous edition approved in 2002 as A 861 02.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, W
11、est Conshohocken, PA 19428-2959, United States.Floor Drains/InstallationFunnel Attachment 67, 68Overflow 69Sink Outlet 70Detailed Cross Section of Cleanout 71Chemical Composition Table 3Transverse Bend Test Minimum Requirements Table 42. Referenced Documents2.1 ASTM Standards:2A 518/A 518M Specifica
12、tion for Corrosion-Resistant High-Silicon Iron CastingsE 350 Test Methods for Chemical Analysis of Carbon Steel,Low-Alloy Steel, Silicon Electrical Steel, Ingot Iron, andWrought IronE 351 Test Methods for Chemical Analysis of Cast IronAll Types2.2 Other Standards:Uniform Classification Rules3Nationa
13、l Motor Freight Classification33. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 hublessa pipe or fitting without a hub, sometimescalled no-hub, joined by a coupling.3.1.2 MJan abbreviation for mechanical joint.3.1.3 no-huba pipe or fitting without a hub, sometimesdescribed as h
14、ubless joined by a coupling.4. Ordering Information4.1 Ordering for material under this specification shallinclude as a minimum the following information:4.1.1 ASTM designation, grade (see Table 3) and year ofissue.4.1.2 Description of the casting by figure number (see Figs.1 through 71) or by manuf
15、acturers drawings or catalognumber, or both.4.1.3 Length, diameter, and type of pipe and size and shapeof fittings.4.1.4 Quantity.4.1.5 Certification requirements.4.1.6 Special packaging requirements (see Section 14).4.1.7 Supplemental requirements desired, if any.5. Materials and Manufacture5.1 The
16、 castings shall be produced by any establishedcommercial practice applicable to high-silicon iron.5.2 The castings shall be true to pattern, reasonably smooth,and free from defects that would make the castings unfit for theuse for which they are intended.6. Chemical Composition6.1 An analysis of eac
17、h heat shall be made by the manufac-turer from a test sample that is representative of the heat andthat is taken during the heat. A heat shall consist of all castingspoured from a furnace or crucible melt without recharging newmetal into the furnace. The chemical composition thus deter-mined shall c
18、onform to the requirements for the grade selectedspecified in Table 3.6.2 A product analysis shall be permitted to be made by thepurchaser from material representing the heat. The chemicalcomposition thus determined shall meet the requirementsspecified in Table 3 or shall be subject to rejection by
19、thepurchaser.6.3 Spectrometric or other instrumental methods and wetlaboratory methods are acceptable for routine control determi-nations. Any method employed shall give essentially the sameresults as reference methods listed in Test Methods E 350. (Forselected detailed methods of analysis, see Spec
20、ification A 518,paragraph 6.4).7. Heat Treatment7.1 All centrifugally cast high-silicon iron pipe shall besupplied in the as-cast condition. All other pipe and fittingsshall be supplied in the stress-relieved condition.7.2 Stress relieving shall be performed as follows:7.2.1 Hold the casting at 1650
21、F (870C) minimum for 2 hplus an additional hour per inch of section thickness forcastings over 2 in. in thickness.7.2.2 Cool the castings to 400F (205C) maximum at a ratenot to exceed 100F (55C)/15 min.7.2.3 From 400F (205C) to ambient, the castings shall bepermitted to be cooled in still, ambient a
22、ir.8. Joints8.1 Acid-proof joints for hub/plain-end pipe shall requirethe use of an acid-proof rope packing.8.2 No-hub pipe and fittings shall require a special acidresistant mechanical joint (MJ) coupling. One satisfactorycoupling consists of an inner PTFE sleeve surrounded byneoprene. The two-bolt
23、 coupling is made of 300 series stainlesssteel.8.3 High-silicon iron pipe can be cut with either manual orhydraulic snap cutters. Field cuts shall be permitted to bereadily used with mechanical joint couplings to provide ac-ceptable leak-proof joints.9. Dimensions and Permissible Variations9.1 Pipe:
24、9.1.1 Hub/plain-end pipe shall have a hub at one end and aplain end at the other and shall be cast in one piece (see Fig.35).9.1.2 Individual length of hub/plain-end pipe shall be either7 or 5 ft nominal laying lengths as shown in Fig. 35.9.1.3 Any deflections in the barrel of a single length of pip
25、eshall not exceed316 in.9.1.4 No-hub pipe shall be cast in a single piece andconform to nominal dimensions shown in Fig. 1.9.1.5 No dimension of hub/plain-end pipe shall exceed thetolerances specified in Table 1.9.2 FittingsAll fittings shall conform to the nominaldimensions specified in applicable
26、figures and be within the2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American Trucking As
27、soc., Traffic Dept., 2200 Mill Rd.,Alexandria, VA 22314.A861042tolerances specified in Table 2 for fittings listed in Figs. 2through 34 or in Table 1 for fittings listed in Figs. 36 through39.10. Inspection10.1 Inspection and Test by the ManufacturerPipe andfittings shall be inspected by the manufac
28、turer prior to ship-ment. Inspection by the manufacturer shall include all tests asspecified herein. All tests and inspection with the exception ofproduct analysis shall be made at the place of manufactureunless otherwise agreed upon.10.2 Inspection and Test by the PurchaserThe manufac-turer shall a
29、fford the purchasers inspector all reasonablefacilities necessary to satisfy that the material is being pro-duced and furnished in accordance with this specification.Foundry inspection by the purchaser shall not interfere unnec-essarily with the manufacturers operations.11. Rejection and Rehearing11
30、.1 Material that shows unacceptable discontinuities asdetermined by the acceptance standards specified in the order,subsequent to its acceptance at the manufacturers works, shallbe rejected and the manufacturer shall be notified within 30days unless otherwise agreed upon.12. Certification12.1 Upon r
31、equest of the purchaser, the manufacturer shallcertify that his product conforms to the requirements of thisspecification. The results of tests shall be furnished to thepurchaser upon request as mutually agreed upon.13. Product Marking13.1 Each length of pipe and fitting shall be identified by thema
32、nufacturers name or identification mark. Marking shall beas not to impair the usefulness of the part.13.2 Samples that represent rejected material shall be pre-served for a minimum of 2 weeks from the date of transmissionof the rejection report. In case of dissatisfaction with the resultsof the test
33、s, the manufacturer shall be permitted to make claimfor a rehearing within that time.14. Packaging14.1 Unless otherwise specified, the material shall be pack-aged in accordance with the suppliers standard practice andacceptable to the carrier at the lowest rates. Containers andpacking shall comply w
34、ith Uniform Classification Rules orNational Motor Freight Classification Rules.15. Keywords15.1 corrosion resistant; fittings; high-silicon iron; hubless;hub/plain-end; no-hub; plain-endSUPPLEMENTARY REQUIREMENTSThe following supplementary requirements are for use when desired by the purchaser. They
35、 shallnot apply unless specified in the order, in which event the specified tests shall be made by themanufacturer before shipment of the castings.S1. Transverse Bend TestsS1.1 Transverse bend properties shall be determined frommaterial representing each heat and shall meet the requirementsshown in
36、Table S1.1. Properties thus measured shall beconsidered representative of the quality of the high-silicon ironbut may not represent properties in the actual castings.S1.2 Transverse bend tests shall be conducted in accordancewith the manufacturers established test procedure for trans-verse bend test
37、 including the following:S1.2.1 The specimens shall not be machined or ground andshall conform to the dimensions in Fig. 72.S1.2.2 The specimens shall be cast in patterns in accordancewith Fig. 73.S1.2.3 The specimens shall be heat treated in accordancewith Section 7.S1.2.4 The actual breaking load
38、shall be reported. Therequirements of Table 2 allow for any deviation due tovariations in test bar diameter. The deflection at fracture shallalso be reported without correction.S1.2.5 The rate of loading shall produce 0.025-in. (0.64-mm) deflection in 50 to 70 s. Continue loading at this rate untilt
39、he specimen fractures.S2. Hydrostatic TestingS2.1 Hydrostatic tests at 40 psi, minimum, shall be con-ducted on all castings specified in the order. Any leak revealedby this test shall be cause for rejection for the individual piece.A leak shall include any evidence of moisture on the outsidediameter
40、 of the part established to have occurred due tothrough-wall leakage.TABLE S1.1 Transverse Bend Test Minimum RequirementsALoad at Center, min, lbf (N) 930 (4090)Deflection at Center, min, in. (mm) 0.026 (0.66)ATest bars are to be tested on supports 12 in. (305 mm) apart.A861043TABLE 1 Tolerances for
41、 High-Silicon Iron Hub/Plain-End PipeNOTE 11 in. = 25.4 mm.Size, in. Wall Thickness, in. ID Tolerance, in. OD Tolerance, in.2 6132 6132 61323 6132 6132 61324 6132 6132 61326 6132 6132 63648 6132 618 61810 618 618 61812 618 618 61815 618 618 618TABLE 2 Tolerances for High-Silicon Iron FittingsNOTE 11
42、 in. = 25.4 mm.Size, in.ID Tolerance,in.OD Tolerance,in.Stop Lug DepthTolerance, in.112 6116 6116 6116112 3 112 6116 6116 61162 6116 6116 61162 3 112 6116 6116 61162 3 2 6116 6116 61163 6116 6116 61163 3 112 6116 6116 61163 3 2 6116 6116 61163 3 3 6116 6116 61164 6116 6116 61164 3 112 6116 6116 6116
43、4 3 2 6116 6116 61164 3 3 6116 6116 61164 3 4 6116 6116 6116TABLE 3 Chemical CompositionElementComposition, Weight %Grade 1 Grade 2Carbon 0.651.10 0.751.15Manganese 1.50 max 1.50 maxSilicon 14.2014.75 14.2014.75Chromium 0.50 max 3.25-5.00Molybdenum 0.50 max 0.40-0.60Copper 0.50 max 0.50 maxSize, in.
44、 J, in. F, in. t, in.112 2316 (2.19) 84516221116 (2.69) 84516334964 (3.77) 84516444964 (4.77) 84516NOTE 11 in. = 25.4 mm.FIG. 1 No-Hub Pipe (MJ)Size, in. D, in. ID, in. OD, in.Stop LugDepth (P), in.112 414 112 2316 (2.19) 11322412 2258 (2.62) 11322 3 112 4316 3 412 2 3 112 258 3 2316 113253334 (3.75
45、) 11324512 4434 (4.75) 1132NOTE 11 in. = 25.4 mm.FIG. 2 Quarter BendsA861044TABLE 3 ContinuedSize, in. D, in. ID, in. OD, in.Stop LugDepth (P), in.112 3112 2316 11322314 2258 11323312 3334 11324334 4434 1132NOTE 11 in. = 25.4 mm.FIG. 3 Sixth BendsSize,in.C,in.D,in.F,in.R,in.ID,in.OD,in.Stop LugDepth
46、(P), in.112244342253325111622381122231625811321132NOTE 11 in. = 25.4 mm.FIG. 4 Return BendsSize,in.D,in.E,in.ID,in.OD,in.Stop LugDepth (P),in.112 378 334 112 2316 1132NOTE 11 in. = 25.4 mm.FIG. 5 Double-Branch Quarter BendSize,in.D,in.ID,in.OD,in.Stop Lug Depth(P), in.112 212 112 2316 11322234 2258
47、11323 33334 11324314 4434 1132NOTE 11 in. = 25.4 mm.FIG. 6 Eight BendsA861045TABLE 3 ContinuedSize,in.D,in.ID,in.OD,in.Stop Lug Depth(P), in.112 2112 2316 11322218 2258 11323214 3334 11324238 4434 1132NOTE 11 in. = 25.4 mm.FIG. 7 Sixteenth BendsFIG. 8 Long-Sweep Quarter BendsA861046TABLE 3 Continued
48、Size,in.D,in.F,in.G,in.ID,inOD,in.Stop LugDepth (P),in.12 3 112 458 612 178 112 3 112 2316 3 2316 11322 3 112 478 612 158 2 3 112 258 3 2316 11322 3 2458 638 223 2258 3 258 11323 3 112 558 612 114 3 3 112 334 3 2316 11323 3 2578 718 112 3 3 2334 3 258 11323 3 3638 858 214 3 3 3334 3 334 11324 3 112
49、658 712 138 4 3 112 434 3 2316 11324 3 2658 712 138 4 3 2434 3 258 11324 3 3718 834 134 4 3 3434 3 334 11324 3 4758 1014 258 4 3 4434 3 434 1132NOTE 11 in. = 25.4 mm.FIG. 9 Sanitary Y BranchesSize, D, F, G, ID, OD, Stop Lugin. in. in. in. in. in.Depth (P),in.112 3 112 458 612 178 112 3 112 2316 3 2316 113
