1、Designation: C1393 11Standard Specification forPerpendicularly Oriented Mineral Fiber Roll and SheetThermal Insulation for Pipes and Tanks1This standard is issued under the fixed designation C1393; the number immediately following the designation indicates the year oforiginal adoption or, in the cas
2、e of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the composition, dimensions,and physical properties of compressio
3、n-resistant, perpendicu-larly oriented mineral fiber (rock, slag, or glass) roll and sheetinsulation intended for use on flat, curved, or round surfacesoperating at temperatures between 0F (18C) and 1000F(538C). This product (pipe and tank insulation) is typicallyused on nominal 24 in. (610 mm) or g
4、reater diameter surfaces.For specific applications, the actual use temperatures anddiameters shall be agreed upon between the manufacturer andthe purchaser.1.2 The orientation of the fibers within the roll or sheetinsulation is essentially perpendicular to the heated/cooledsurface (parallel to heat
5、flow). This specification does not applyto flat block, board, duct wrap, or preformed pipe mineral fiberinsulation where the insulation fiber orientation is generallyparallel to the heated/cooled surface (across the heat flow).1.3 For satisfactory performance, properly installed protec-tive vapor re
6、tarders must be used in below ambient temperatureapplications to reduce movement of moisture/water vaporthrough or around the insulation towards the colder surface.Failure to use a vapor retarder can lead to insulation and systemdamage. Refer to Practice C921 to aid material selection.Although vapor
7、 retarders properties are not part of thisspecification, properties required in Specification C1136 arepertinent to application or performance.1.4 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are pro
8、vided for information onlyand are not considered standard.1.5 When the installation or use of thermal materials,accessories, and systems may pose safety or health problems,the manufacturer shall provide the user-appropriate currentinformation regarding any known problems associated with therecommend
9、ed use for the products of the company and shallalso recommend protective measures to be employed in theirsafe utilization. The user shall establish appropriate safety andhealth practices and determine the applicability of regulatoryrequirements prior to use.1.6 This standard does not purport to add
10、ress all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2C165 Test Met
11、hod for Measuring Compressive Propertiesof Thermal InsulationsC168 Terminology Relating to Thermal InsulationC177 Test Method for Steady-State Heat Flux Measure-ments and Thermal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC303 Test Method for Dimensions and Density of Pre-form
12、ed Block and BoardType Thermal InsulationC390 Practice for Sampling and Acceptance of ThermalInsulation LotsC411 Test Method for Hot-Surface Performance of High-Temperature Thermal InsulationC447 Practice for Estimating the Maximum Use Tempera-ture of Thermal InsulationsC518 Test Method for Steady-S
13、tate Thermal TransmissionProperties by Means of the Heat Flow Meter ApparatusC665 Specification for Mineral-Fiber Blanket Thermal In-sulation for Light Frame Construction and ManufacturedHousingC680 Practice for Estimate of the Heat Gain or Loss and theSurface Temperatures of Insulated Flat, Cylindr
14、ical, andSpherical Systems by Use of Computer ProgramsC795 Specification for Thermal Insulation for Use in Con-tact with Austenitic Stainless SteelC921 Practice for Determining the Properties of JacketingMaterials for Thermal InsulationC1045 Practice for CalculatingThermalTransmission Prop-erties Un
15、der Steady-State Conditions1This specification is under the jurisdiction of ASTM Committee C16 onThermal Insulation and is the direct responsibility of Subcommittee C16.20 onHomogeneous Inorganic Thermal Insulations.Current edition approved May 1, 2011. Published June 2011. Originallyapproved in 200
16、0. Last previous edition approved in 2008 as C1393 - 8. DOI:10.1520/C1393-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page ont
17、he ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.C1058 Practice for Selecting Temperatures for Evaluatingand Reporting Thermal Properties of Thermal InsulationC1104/C1104M Test Method for Determining the WaterVapor Sor
18、ption of Unfaced Mineral Fiber InsulationC1114 Test Method for Steady-State Thermal TransmissionProperties by Means of the Thin-Heater ApparatusC1136 Specification for Flexible, Low Permeance VaporRetarders for Thermal InsulationC1335 Test Method for Measuring Non-Fibrous Content ofMan-Made Rock and
19、 Slag Mineral Fiber InsulationC1338 Test Method for Determining Fungi Resistance ofInsulation Materials and FacingsE84 Test Method for Surface Burning Characteristics ofBuilding Materials2.2 Other Referenced Documents:CAN/ULC-S102 Standard Method of Test for SurfaceBurning Characteristics of Buildin
20、g Materials andAssem-blies33. Terminology3.1 DefinitionsDefinitions pertaining to insulation are inaccordance with Terminology C168.3.2 Definitions of Terms Specific to This Standard:3.2.1 delivered densitythe actual density, calculated byshipped weight divided by volume, of the product transportedb
21、y the manufacturer or the seller and received by the purchaser.3.2.2 facinga layer or foundation of thin material which isadhered to the insulation to form a continuous roll or sheet ofinsulation.3.2.3 mean temperaturethe sum of the cold surface tem-perature and the hot surface temperature divided b
22、y two.4. Classification4.1 Mineral fiber roll or sheet insulation covered by thisspecification is classified into the six types and two categoriesshown in Table 1. This classification is based upon themaximum use temperature, maximum apparent thermal con-ductivity, and compressive resistance propert
23、ies.4.1.1 Types:4.1.1.1 Type IMaximum use temperature up to 450F(232C).4.1.1.2 Type IIMaximum use temperature up to 650F(343C).4.1.1.3 Type IIIAMaximum use temperature up to 850F(454C).4.1.1.4 Type IIIBMaximum use temperature up to 850F(454C).4.1.1.5 Type IVAMaximum use temperature up to 1000F(538C)
24、.4.1.1.6 Type IVBMaximum use temperature up to 1000F(538C).4.1.2 Categories:4.1.2.1 Category 1Greater minimum compressive resis-tance properties are required.4.1.2.2 Category 2Lesser minimum compressive resis-tance properties are required.3Available from Underwriters Laboratories (UL), 2600 N.W. Lak
25、e Rd., Camas,WA 98607-8542, http:/.TABLE 1 Physical Property RequirementsAProperties Type I Type II Type IIIA Type IIIB Type IVA Type IVBMaximum Use Temperature, F (C)See Note 1 in 6.2.1Up to 450 (232) 650 (343) 850 (454) 850 (454) 1000 (538) 1000 (538)Apparent thermal conductivity Maximum Btuin./hf
26、t2F (W/mK) Mean temperature, F (C)25 (-4) 0.26(0.038) 0.26(0.038) 0.26(0.038) 0.26(0.038) 0.26(0.038) 0.27(0.039)75 (24) 0.27(0.039) 0.27(0.039) 0.27(0.039) 0.27(0.039) 0.27(0.039) 0.28(0.040)100 (38) 0.29(0.042) 0.29(0.042) 0.29(0.042) 0.29(0.042) 0.29(0.042) 0.30(0.043)200 (93) 0.38(0.055) 0.38(0.
27、055) 0.38(0.055) 0.36(0.052) 0.36(0.052) 0.36(0.052)300 (149) 0.48(0.069) 0.48(0.069) 0.48(0.069) 0.45(0.065) 0.45(0.065) 0.43(0.062)400 (204) 0.61(0.088) 0.61(0.088) 0.61(0.088) 0.54(0.078) 0.54(0.078) 0.50(0.072)500 (260) 0.81(0.117) 0.81(0.117) 0.66(0.095) 0.66(0.095) 0.58(0.084)600 (316) 0.82(0.
28、118) 0.67(0.097)Category 1Greater compressive resistance,minimum load required to produce a 10 %reduction in thickness, lb/ft2(kPa)120 (5.7) 120 (5.7) 120 (5.7) 120 (5.7) 120 (5.7) 200 (9.6)Category 2Lesser compressive resistance,minimum load required to produce a 10 %reduction in thickness, lb/ft2(
29、kPa)25 (1.2) 25 (1.2) 25 (1.2) 25 (1.2) 25 (1.2) 25 (1.2)Water vapor sorption, max % by weight 5.0 5.0 5.0 5.0 5.0 5.0Density, maximum lb/ft3(kg/m3)B6 (96) 6 (96) 6 (96) 6 (96) 6 (96) 8 (128)Surface burning characteristics:Maximum flame spread index 25 25 25 25 25 25Maximum smoke developed index 50
30、50 50 50 50 50ARefer to Section 7 for additional physical property requirements.BThe maximum density specified is for weight design purposes only. It is acceptable for additional density requirements to be specified as agreed upon between thepurchaser and the manufacturer.C1393 1125. Ordering Inform
31、ation5.1 The type, category, dimensions, and facing shall bespecified by the purchaser. Shot content and delivered densitycertification only if specified by the purchaser.6. Materials and Manufacture6.1 CompositionMineral fiber roll or sheet shall be com-posed of rock, slag, or glass processed from
32、the molten stateinto fibrous form, bonded with an organic binder, and theorientation of the fibers within the roll or sheet insulation isessentially perpendicular to the heated or cooled surface(parallel to heat flow).6.2 Facings:6.2.1 The purchaser must specify the insulation facing andtype require
33、d.NOTE 1The user is advised that the maximum use temperature of thefacings and adhesives may be lower than the maximum use temperature ofthe insulation.The specifier shall ensure that sufficient insulation thicknessis installed so none of the accessory items (facing and adhesive) areexposed to tempe
34、ratures above their maximum use temperature. PracticeC680 can be used to predict surface temperatures.6.2.2 Typical Facings:6.2.2.1 Fiber glass nonreinforced mat.6.2.2.2 Laminated aluminum foil, reinforced fiber glassscrim, and natural Kraft paper generally known as FRK orFSK.6.2.2.3 Laminated white
35、 Kraft paper, reinforced fiber glassscrim, and aluminum foil generally known asASJ (All ServiceJacket).6.2.2.4 All vapor retarder facings shall comply with Speci-fication C1136.6.2.2.5 It is acceptable to specify other kinds of composi-tions or facings6.3 Manufacturing/FabricationMineral (rock, slag
36、, orglass) fiberboard is normally manufactured with the fiberessentially oriented parallel with the face or a facing. Fiberdirection described in this specification is substantially perpen-dicular to a facing. This construction aligns mineral fiberboardin a way that one end of the cut fiber is adher
37、ed to a facing. Thefinished product is wound into rolls or cut into sheets.7. Physical Properties7.1 The perpendicularly oriented mineral fiber roll and sheetthermal insulation shall conform to the following requirementsin Table 1:7.1.1 Maximum Use TemperatureTest in accordance with11.1.7.1.2 Densit
38、yTest in accordance with 11.2.7.1.3 Apparent Thermal ConductivityTest in accordancewith 11.4.7.1.4 Surface Burning CharacteristicsTest in accordancewith 11.5.7.1.5 Water Vapor SorptionTest in accordance with 11.7.7.1.6 Compressive ResistanceTest in accordance with11.8.7.2 Corrosiveness to SteelWhen
39、tested in accordance with11.6, the corrosion resulting from the insulation in contact withsteel plates shall be judged to be no greater than for compara-tive plates in contact with sterile cotton.NOTE 2There are facing adhesives that can cause corrosion to steelwhen they are in contact with water or
40、 water vapor and the steel.Currently, there is no test method available to satisfy every potentialcorrosion application.7.3 Stress Corrosion to Austenitic Stainless SteelWhenspecified, shall be tested and evaluated in accordance with11.9.7.4 Non-fibrous Content (Shot)The average maximumshot content
41、of rock and slag mineral fiber products shall notexceed 25 % by weight in accordance with 11.3.1. Non-fibrouscontent is not applicable to glass mineral fiber products.7.5 Maximum Use TemperatureWhen tested in accor-dance with 11.1, the insulation with facing shall not warp,flame, or glow during hot
42、surface exposure. No evidence ofmelting or fiber degradation shall be evident upon posttestinspection.7.6 Maximum Exothermic Temperature RiseWhen testedin accordance with 11.1, the midpoint temperature shall not atany point in time exceed the hot surface temperature by morethan 200F (111C). The 200F
43、 criterion applies during heat upas well as steady state conditions. Exceeding this limit shallconstitute noncompliance to this specification and rejection.NOTE 3Organic binders, adhesives, and some facings may thermallydecompose at high temperatures causing an exothermic temperature rise tooccur. A
44、 double-layered installation of perpendicularly oriented mineralfiber insulation and facing on surfaces hotter than 450F (232C) mayincrease the possibility of internal exothermic temperature rise and maydestroy the fiber.7.7 Compressive ResistanceShall be tested in accordancewith 11.8.NOTE 4At condi
45、tions above 450F (232C) hot surface temperatures,the compressive resistance of the installed insulation material maydecrease. Contact the manufacturer for reduced compression resistances atmaximum temperature conditions.7.8 Fungi ResistanceShall be tested in accordance with11.10; growth no greater t
46、han that on a comparative item(white birch wood) shall be considered to have passed the testmethod criteria.8. Dimensions and Permissible Variations8.1 DimensionsStandard sizes of roll and sheet insulationare as follows:8.1.1 Rolls:8.1.1.1 LengthWill vary depending on thickness, up to 50ft (15.2 m).
47、8.1.1.2 Width24 in. (610 mm) and 36 in. (914 mm).8.1.1.3 Thickness12 to 6 in. (12.7 to 152 mm) in12-in.(12.7-mm) increments.8.1.2 Sheets:8.1.2.1 Length48 in. (1.2 m) and 96 in. (2.4 m).8.1.2.2 Width24 in. (610 mm) and 36 in. (914 mm).8.1.2.3 Thickness12 to 6 in. (12.7 to 152 mm) in12-in.(12.7-mm) in
48、crements.8.2 Dimensional TolerancesThe average measuredlength, width, and thickness shall differ from the standarddimensions of the manufacturer by not more than the follow-ing:C1393 113Roll SheetLength =0in.(0mm)Excess permitted 618 in. (3 mm)Width = 614 in. (6 mm) 618 in. (3 mm)Thickness = 6116 in
49、. (2 mm) 6116 in. (2 mm)9. Workmanship, Finish and Appearance9.1 The insulation shall have good workmanship and shallnot have defects which adversely affect its installation andperformance qualities.10. Sampling10.1 Inspection and qualification of the insulation shall be inaccordance with Practice C390, or as otherwise specified in thepurchase order or contract, as agreed upon between thepurchaser and the supplier.11. Test Methods11.1 Maximum Use and Exothermic Rise TemperatureTest in acco
