1、Designation: D 6783 05An American National StandardStandard Specification forPolymer Concrete Pipe1This standard is issued under the fixed designation D 6783; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revisio
2、n. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers polymer concrete pipe, 6 in.(150 mm) through 144 in. (3 660 mm), intended for use ingravity-flow system
3、s for conveying sanitary sewage, stormwater, and industrial wastes.NOTE 1There is no similar or equivalent ISO standard.1.2 Although this specification is suited primarily for pipe tobe installed by direct burial and pipe jacking, it may be used tothe extent applicable for other installations such a
4、s slipliningand rehabilitation of existing pipelines.NOTE 2Unlike reinforced thermosetting resin pipes, polymer con-crete pipe is designed and installed using rigid pipe design theory andpractices.1.3 The values stated in inch-pound units are to be regardedas the standard. The values given in parent
5、heses are forinformation only.1.4 The following safety hazards caveat pertains only to thetest methods portion, Section 8, of this specification. Thisstandard may involve hazardous materials, operations, andequipment. This standard does not purport to address all of thesafety concerns, if any, assoc
6、iated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory requirements prior to use.2. Referenced Documents2.1 ASTM Standards:2A 276 Specification for Stainless Steel Bars and ShapesC3
7、3 Specification for Concrete AggregatesC117 Test Method for Materials Finer than 75 m (No.200) Sieve in Mineral Aggregates by WashingC 125 Terminology Relating to Concrete and ConcreteAggregatesC 136 Test Method for Sieve Analysis of Fine and CoarseAggregatesC 579 Test Method for Compressive Strengt
8、h of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings andPolymer ConcretesD 648 Test Method for Deflection Temperature of PlasticsUnder Flexural Load in the Edgewise PositionD 883 Terminology Relating to PlasticsD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 2584 Test Method
9、for Ignition Loss of Cured ReinforcedResinsD 3567 Practice for Determining Dimensions of “Fiber-glass” (Glass-Fiber-Reinforced-Thermosetting-Resin)Pipe and FittingsD 3681 Test Method for Chemical Resistance of “Fiber-glass” (Glass-Fiber-Reinforced-Thermosetting-Resin)Pipe in a Deflected ConditionD 3
10、892 Practice for Packaging/Packing of PlasticsD 4161 Specification for “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting-Resin) Pipe Joints Using Flex-ible Elastomeric SealsF 412 Terminology Relating to Plastic Piping SystemsF 477 Specification for Elastomeric Seals (Gaskets) forJoining Plastic Pip
11、e3. Terminology3.1 DefinitionsUnless otherwise indicated, definitions arein accordance with Terminologies C 125, D 883, and F 412,and abbreviations are in accordance with Terminology D 1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 aggregate, na granular material, such as sand,gravel,
12、 or crushed stone, in accordance with to the require-ments of Specification C33except that the requirements forgradation shall not apply.3.2.2 pipe jacking, na system of directly installing pipesbehind a shield machine by hydraulic jacking from a driveshaft, such that the pipes form a continuous str
13、ing in theground.1This specification is under the jurisdiction of ASTM Committee D20 onPlastics and is the direct responsibility of Subcommittee D20.23 on ReinforcedPlastic Piping Systems and Chemical Equipment.Current edition approved July 1, 2005. Published July 2005. Originally approvedin 2002. L
14、ast previous edition approved in 2003 as D678303.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright A
15、STM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2.3 polymer concrete, na composite material that con-sists essentially of a thermosetting resin within which areembedded particles or fragments of aggregate.3.2.4 polymer concrete pipe, ntubular
16、product containingaggregate, embedded in or surrounded by cured thermosettingresin, which may also contain granular or platelet fillers,thixotropic agents, pigments, or dyes.3.2.5 qualification test, none or more tests used to provethe design of a product and which are not routine qualitycontrol tes
17、ts.4. Classification4.1 Polymer concrete pipe furnished under this specificationis manufactured in strength classes I, II, III, IV, or V as givenin Table 1. (See also Note 5.)NOTE 3The D-Load is the three-edge bearing strength per unit lengthdivided by the inside diameter.NOTE 4Other strength catego
18、ries shall be permitted by agreementbetween the purchaser and the manufacturer.5. Materials and Manufacture5.1 Wall CompositionThe wall composition shall consistof a thermosetting resin and aggregate.5.1.1 Thermosetting ResinThe resin shall have a mini-mum deflection temperature of 158F (70C) when t
19、ested at264 psi (1.820 mPa) following Test Method D 648. The resincontent shall not be less than 7 % of the weight of the sampleas determined by Test Method D 2584.5.1.2 AggregateAggregate, and mineral fillers tested inaccordance with all requirements of Test Methods C117andC 136, except requirement
20、s for gradation shall not apply.5.2 JointsThe pipe shall have a gasket sealed joiningsystem that shall prevent leakage of fluid in the intendedservice condition.5.2.1 CouplingsStainless Steel 316 , in accordance with,Specification A 276, or a glass-fiber- reinforced-thermosetting-resin coupling whic
21、h uses an elastomeric seal. Alternatematerials may be permitted by agreement between the pur-chaser and the manufacturer. Figs. 1 and 2 show typicalcouplings.5.2.2 GasketsElastomeric gaskets used with this pipeshall conform to the requirements of Specification F 477,except that composition of the el
22、astomer shall be as agreedupon between the purchaser and the supplier as being resistantto the intended chemical environments.6. Requirements6.1 WorkmanshipEach pipe shall be free from all defects,including indentations, cracks, foreign inclusions, and resin-starved areas that, due to their nature,
23、degree, or extent,detrimentally affect the strength and serviceability of the pipe.The pipe shall be as uniform as commercially practicable incolor, opacity, density, and other physical properties.6.1.1 The inside surface of each pipe shall be free of bulges,dents, ridges, and other defects that res
24、ult in a variation ofinside diameter of more than18 in. (3.2 mm) from that obtainedon adjacent unaffected portions of the surface.6.1.2 Joint sealing surfaces shall be free of dents, gouges,and other surface irregularities that will affect the integrity ofthe joints.6.2 Dimensions:6.2.1 Pipe Diamete
25、rThe pipe shall be supplied in thenominal diameters shown in Table 2 when measured inaccordance with 8.1.1.6.2.2 LengthsPipe shall be supplied in nominal lengths of3, 4, 5, 6, 8, and 10 ft. (0.92, 1.22, 1.52, 1.83, 2.44, and 3.05m) unless otherwise agreed to between purchaser and seller.Tolerance on
26、 length shall be 62 in. (650 mm). The pipe shallbe measured in accordance with 8.1.2.6.2.3 Wall ThicknessThe average wall thickness of thepipe shall not be less than the nominal wall thickness publishedin the manufacturers literature current at the time of purchase,when measured in accordance with 8
27、.1.3.6.2.4 Straightness of Pipe:6.2.4.1 Direct Bury PipePipes shall not deviate fromstraight by more than 0.10 in/ft (8.3mm/m) for nominaldiameters through 39 inch, 0.12 in/ft (10mm/m) for nominaldiameters 42 in. through 78 in. and 0.14 in/ft (11.7mm/m) forTABLE 1 Strength Classes for Polymer Concre
28、te PipeStrengthClassD-Loadlb/ft/ft(kN/m/m)I 1200 (57.5)II 1500 (71.9)III 2000 (95.8)IV 3000 (143.8)V 3750 (179.7)FIG. 1 Typical Coupling Joint DetailFIG. 2 Typical Jacking Pipe JointD6783052nominal diameters 84 in. through 144 in. when measured inaccordance with 8.1.4.6.2.4.2 Jacking Pipe Pipes shal
29、l not deviate from straightby more than 0.04 in./ft (3.3 mm/m) for nominal diametersthrough 39 inch, 0.06 in/ft (5.0mm/m) for nominal diameters42 in. through 78 in., and 0.08 in/ft (6.7mm/m) for nominaldiameters 84 in. through 144 in. when measured in accordancewith 8.1.4.6.2.5 Roundness of PipeThe
30、outside diameter shall notvary from a true circle by more than 1.0 % when measured inaccordance with 8.1.5.6.2.6 Squareness of Pipe Ends:6.2.6.1 Direct Bury Pipe The ends of the pipe shall beperpendicular to the longitudinal axis within 6 0.25 in (6 6.4mm) or 6 0.5 % of the nominal diameter, whichev
31、er is thegreater, when tested when tested in accordance with 8.1.66.2.6.2 Jacking Pipe The ends of the pipe shall beperpendicular to the longitudinal axis within 0.06 in (1.5mm)for nominal diameters through 39 inch, 0.12 inch (3mm) fornominal diameters 42 inch through 102 inch and 0.20 inch(5mm) for
32、 diameters 108 inch through 144 inch, when tested inaccordance with 8.1.6.6.3 Three-Edge BearingThe pipe shall withstand, withoutfailure, the three-edge bearing loads specified in Table 1 whentested in accordance with 8.2.6.4 Hydrostatic PressureThe pipe shall withstand an in-ternal pressure of 35 p
33、si (0.25 mPa) when tested in accordancewith 8.3.6.5 Compressive StrengthThe minimum axial compres-sive strength shall be 10 000 psi (68.9 mPa) when tested inaccordance with 8.4.6.6 Chemical Resistance:6.6.1 Long TermWhen tested in accordance with 8.5, theextrapolated 50 year strength value shall be
34、at least 50 % of theinitial three-edge bearing strength of the test pipes.6.6.2 Control RequirementsWhen tested in accordancewith 8.5, pipe specimens shall be capable of sustaining withoutfailure for 1 000 h a load equal to 60 % of the initial three-edgebearing strength of the test pipes.6.7 Joint T
35、ightness:6.7.1 Direct Bury PipeThe joint shall meet the laboratoryperformance requirements of Specification D 4161, except thatthe internal pressure shall be 35 psi (0.25 mPa) and theminimum test time shall be 15 min.6.7.2 Jacking PipeThe joint shall meet the laboratoryperformance requirements of Sp
36、ecification D 4161, except thatthe internal pressure shall be 35 psi (0.25 mPa), the minimumtest time shall be 15 min, and the joint angle as illustrated inFig. 2 of D 4161 shall not apply. The joint test angle shall bethe maximum allowed deflection angle as designed and speci-fied by the manufactur
37、er, but shall not be less than 0.50degrees.7. Sampling7.1 LotUnless otherwise agreed upon between the pur-chaser and supplier, one lot shall consist of a manufacturingrun of no more than 100, but at least 20, lengths of pipe of eachdiameter and strength class produced.7.2 Production TestsSelect one
38、pipe at random from eachlot to determine conformance of the material to the workman-ship, dimensional, and physical requirements of 6.1, 6.2, 6.3and 6.5, respectively.7.2.1 Pipe AcceptanceIf the tested specimen of a desig-nated lot passes the test, the entire lot shall be acceptable. If thetested sp
39、ecimen of a designated lot fails to pass the test, thenfive additional specimens from that same lot shall be selectedfor testing. If the five additional specimens pass, the lot shall beacceptable. except the one previous failing specimen. If any ofthe five additional specimens fail, the entire lot s
40、hall berejected.7.3 Qualification TestsSampling for qualification tests(see 3.2.5) is not required unless otherwise agreed uponbetween the purchaser and the manufacturer. Qualification testsshall be conducted for changes in polymer aggregate andmanufacturing process and for changes in pipe joint or
41、gasketgeometry. Qualification tests for which a certification and testreport shall be furnished when requested by the purchaserinclude the following:7.3.1 Hydrostatic Pressure Test(see 6.4).7.3.2 Chemical Resistance Test(see 6.6).7.3.3 Joint-Tightness Test(see 6.7).7.4 Control for Chemical Resistanc
42、e TestPerform sam-pling and testing for the control requirements of the chemicalTABLE 2 Diameters for Polymer Concrete PipeNominal Diameter,in.Inside Diameterin. (mm)Tolerance on IDin. (mm)6 6.00 (152.4) 6 0.25 (6.4)8 8.00 (203.2) 6 0.25 (6.4)10 10.00 (254.0) 6 0.25 (6.4)12 12.00 (304.8) 6 0.25 (6.4
43、)14 14.00 (355.6) 6 0.25 (6.4)15 15.00 (381.0) 6 0.25 (6.4)16 16.00 (406.4) 6 0.25 (6.4)18 18.00 (457.2) 6 0.25 (6.4)20 20.00 (508.0) 6 0.25 (6.4)21 21.00 (533.4) 6 0.25 (6.4)24 24.00 (609.6) 6 0.25 (6.4)27 27.00 (685.8) 6 0.27 (6.4)30 30.00 (762.0) 6 0.30 (7.6)33 33.00 (838.2) 6 0.33 (8.4)36 36.00
44、(914.4) 6 0.36 (9.1)39 39.00 (990.6) 6 0.39 (9.9)42 42.00 (1066.8) 6 0.42 (10.7)45 45.00 (1143.0) 6 0.45 (11.4)48 48.00 (1219.2) 6 0.48 (12.2)51 51.00 (1295.4) 6 0.51 (13.0)54 54.00 (1371.6) 6 0.54 (13.7)60 60.00 (1524.0) 6 0.60 (15.2)66 66.00 (1676.4) 6 0.66 (16.8)72 72.00 (1828.8) 6 0.72 (18.3)78
45、78.00 (1981.2) 6 0.78 (19.8)84 84.00 (2133.6) 6 0.84 (21.3)90 90.00 (2286.0) 6 0.90 (22.9)96 96.00 (2438.4) 6 0.96 (24.4)102 102.00 (2590.8) 61 .00 (25.4)108 108.00 (2743.2) 61.00 (25.4)114 114.00 (2895.6) 61.00 (25.4)120 120.00 (3048.0) 61 .00 (25.4)132 132.00 (3352.8) 61 .00 (25.4)144 144.00 (3657
46、.6) 61.00 (25.4)NOTEOther diameters shall be permitted by agreement between thepurchaser and the manufacturer.D6783053resistance test at least once annually, unless otherwise agreedupon between the purchaser and the supplier.7.5 For individual orders, conduct only those additionaltests and number of
47、 tests specifically agreed upon between thepurchaser and the supplier.8. Test Methods8.1 Dimensions:8.1.1 Diameters:8.1.1.1 Inside DiameterTake inside diameter measure-ments at a point approximately 6 in. (152 mm) from the end ofthe pipe section using a steel tape or an inside micrometer withgraduat
48、ions of116 in. (1 mm) or less. Make two 90 opposingmeasurements at each point of measurement and average thereadings.8.1.1.2 Outside DiameterDetermine in accordance withPractice D 3567.8.1.2 LengthMeasure the pipe with a steel tape or gagehaving gradations of116 in. (1 mm) or less. Lay the tape orga
49、ge on or inside the pipe and measure the overall length of thepipe.8.1.3 Wall-ThicknessDetermine in accordance with Prac-tice D 3567.8.1.4 Straightness of PipePlace a straight edge along theentire length of the pipe barrel. Measure the maximum devia-tion from straightness. Take four measurements at 90 intervalsaround the pipe and report the maximum deviation.8.1.5 Roundness of PipeMeasure the maximum and mini-mum outside diameters at one location on the joint sealingsurface of the pipe. The out of roundness is the differencebetwe
